HIGH DIELECTRIC CONSTANT 0-3 CERAMIC-POLYMER COMPOSITES Except where reference is made to the work of others, the work described in this dissertation is my own or was done in collaboration with my advisory committee. This dissertation does not include proprietary or classified information. Xiaobing Shan Certificate of Approval: Dong-Joo Kim Zhongyang Cheng, Chair Associate Professor Associate Professor Materials Engineering Materials Engineering Jeffrey Fergus Maria Lujan Auad Associate Professor Assistant Professor Materials Engineering Polymer and Fiber Engineering George T. Flowers Dean Graduate School HIGH DIELECTRIC CONSTANT 0-3 CERAMIC-POLYMER COMPOSITES Xiaobing Shan A Dissertation Submitted to the Graduate Faculty of Auburn University in Partial Fulfillment of the Requirements for the Degree of Doctor of Philosophy Auburn, Alabama August 10, 2009 iii HIGH DIELECTRIC CONSTANT 0-3 CERAMIC-POLYMER COMPOSITES Xiaobing Shan Permission is granted to Auburn University to make copies of this dissertation at its discretion, upon the request of individuals or institutions and at their expense. The author reserves all publication rights. Signature of Author Date of Graduation iv VITA Xiaobing Shan, son of Dexi Shan and Fengling Lu, was born on July 17, 1977, in the city of Nanjing, China. He entered Yancheng Institute of Technology in August 1996 and graduated in June 2000 with Bachelor degree in Materials Engineering. He joined the graduate program in Nanjing University of Technology in August 2000 and graduated with Master degree in Materials Science in June 2003. He then got involved with fundamental research in Shanghai Institute of Ceramics, Chinese Academy of Sciences (CAS) to work as a research assistant until July 2004. He joined the graduate program at Auburn University in August 2004 to pursue his Ph.D degree in Materials Engineering. v DISSERTATION ABSTRACT HIGH DIELECTRIC CONSTANT 0-3 CERAMIC-POLYMER COMPOSITES Xiaobing Shan Doctor of Philosophy, August 10, 2009 (M.S., Nanjing University of Technology, 2003) (B.S., Yancheng Institute of Technology, 2000) 327 Typed Pages Directed by Zhongyang Cheng 0-3 ceramic-polymer composites using both nano-size and micro-size CaCu 3 Ti 4 O 12 ceramic particles were studied. The micro-size ceramic particles were prepared from the CaCu 3 Ti 4 O 12 pellets by milling. The CaCu 3 Ti 4 O 12 ceramics were prepared using conventional solid-state reaction under different conditions, such as molding pressure, milling media and time, and calcination temperature and time. Based on the analysis of the dielectric spectrum, it was found that the dielectric responses of CaCu 3 Ti 4 O 12 ceramics are determined by three different processes. The effect of thickness of the ceramics on the dielectric properties was observed and studied. Although the dielectric response at low frequency increases with decreasing thickness, the dielectric behavior for the high frequency relaxation process is weakly dependent on thickness. 0-3 composites with different concentrations (0-50 vo% CaCu 3 Ti 4 O 12 ceramics) were prepared using solution casting. However, a clear polymer-rich layer was found in vi as-cast film due to the poor wettability between ceramic and polymer matrix. The HP was used to modify the morphology of the composites. Different configurations were studied for the HP process. Composites with a dielectric constant of 510 at 1 kHz were obtained in 50vol% CaCu 3 Ti 4 O 12 composite with CC HP at room temperature. It was found that the relaxation time of the major relaxation process obtained in the composite changes with processing condition, such as annealing, HP and concentration. It indicates that the interfacial layers between ceramic particles and polymer matrix play an important role on the dielectric response of the composite. As for the HP samples, it was interestingly observed that as HP time changes, there is a critical HP time at which the composite exhibits a much higher dielectric constant. Based on the dielectric spectrum of the composites at different temperatures, it was concluded that the loss of the composites at low frequency is controlled by a relaxation process. For the CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite, the dielectric response is strongly dependent on temperature due to the fact that the dielectric constant of P(VDF-TrFE) is strongly dependent of temperature. However, as for the CaCu 3 Ti 4 O 12 /P(VDF-CTFE) composites, the dielectric constant of the composite is almost independent of temperature and the composite has a small loss. For example, composites with a dielectric constant of 151 and loss of 0.14 at 1 kHz were obtained at room temperature. A clear difference between nano-size and micro-size CaCu 3 Ti 4 O 12 composite was observed. Moreover, It was also found that the difference of dielectric constant between nano-size and micro-size particles in P(VDF-CTFE) copolymer is much smaller than that in P(VDF-TrFE) copolymer. vii ACKNOWLEDGEMENTS I would like to give my gratitude to my advisor, Dr. Zhongyang Cheng, who has guided my thinking to reach my full potential through the completion of my research and dissertation in the past years. He has provided solid support and motivation in helping me reach my goals, both professionally and personally during my every bit of stay in Auburn. I would like to express my sincere thanks to all my committee members, Dr. Maria Lujan Auad, Dr. Jeffrey Fergus and Dr. Dong-Joo Kim for their kind support and valuable suggestions in making my dream come true. Thanks to Mr. Roy Howard, Mr. L.C. Mathison and Mr. Levar Odum for providing continuous support for all these years. I would like to gratefully acknowledge all my group members, Dr. Zhimin Li, Dr. Suiqiong Li, Lisa Orona, Yuhong Wang, Xin Yang, Liling Fu, Kewei Zhang, Levar Odum, Peixuan Wu, Lin Zhang, Zack Lamb, David Busby for all their supports and help to my research. Especially many thanks to Dr. Suiqiong Li, Levar Odum, Zack Lamb, Lin Zhang, Peixuan Wu, and Houmin Li for their kind generous help to my project. I appreciate the encouragement of all my friends and I would like to mention Dr. Nofrijon Sofyan, Dr. Li Chen and many more. I am indebted to my family, especially my mother for her encouragement and support throughout my entire education. Without her support and encouragement, it is hard to imagine how much I can complete. Finally, I would like to acknowledge the financial support for this work from an Auburn University Competitive Research Grant and 3M Non-Tenured Faculty Grant. I also appreciated the support and research work at Pacific Northwest National Lab (PNNL). viii Dedicated to my wonderful mother, who was not well educated, but gave me so much courage, strength and faith to complete my Doctor of Philosophy degree. ix Style manual or journal used: Macromolecules Computer software used: Microsoft Word, Excel, PowerPoint x TABLE OF CONTENTS ? LIST OF FIGURES ......................................................................................................... xiv? LIST OF TABLES ........................................................................................................ xxxii CHAPTER 1? INTRODUCTION AND RESEARCH OBJECTIVES ...................................................... 1? 1.1 Theory of Dielectric Materials .............................................................................. 2? 1.1.1 Permittivity ................................................................................................ 2? 1.1.2 Origins of Permittivity ............................................................................... 3? 1.1.3 Dielectric Relaxation ................................................................................. 7? 1.1.4 Cole and Cole plot ..................................................................................... 9? 1.2 Classification of Dielectric Materials ................................................................. 10? 1.2.1 Nonpolar Materials .................................................................................. 10? 1.2.2 Polar Materials ......................................................................................... 10? 1.2.2.1 Ferroelectric Ceramic and Polymer ................................................... 11? 1.2.2.2 Ferroelectric Polymers ...................................................................... 16? 1.3 Energy Storage Density ...................................................................................... 17? 1.4 Applications of Dielectric Materials ................................................................... 18? 1.5 Calcium Copper Titanate CaCu 3 Ti 4 O 12 .............................................................. 20? 1.5.1 Crystallographic Structure of CaCu 3 Ti 4 O 12 ............................................. 21? 1.5.2 Origin of Colossal Dielectric Response ................................................... 23? 1.6 Ceramic-Polymer Composites ............................................................................ 27? 1.6.1 General Concepts for Composites ........................................................... 27? 1.6.2 Mixing Rule for Permittivity in Two-Phase Composites ........................ 29? 1.7 Current Developments of Polymer-Matrix Composite ....................................... 32? 1.7.1 Ferroelectric Ceramic/Polymer Composite .............................................. 32? 1.7.2 Conductive Filler/Polymer Composites ................................................... 34? xi 1.8 Interface Effect in Composites ............................................................................ 35? 1.8.1 Interfacial Forces ..................................................................................... 38? 1.8.2 Dielectric Properties................................................................................. 39? 1.9 Objectives of This Research ............................................................................... 44? References ................................................................................................................. 45 CHAPTER 2? MATERIALS PREPARATION AND CHARACTERIZATION METHODS ................ 53? 2.1 Ceramic Synthesis ............................................................................................... 53? 2.2 Ceramic-Polymer 0-3 Composite Fabrication .................................................... 56? 2.2.1 Ceramic-Polymer 0-3 Composite Casting Procedure .............................. 56? 2.2.2 Optimization of Ceramic-Polymer 0-3 Composite .................................. 58? 2.2.2.1 Hot Pressing Process ......................................................................... 58? 2.2.2.2 Silane Coupling Process .................................................................... 60? 2.2.2.3 Annealing Process ............................................................................. 61? 2.3 Materials Characterization Methods ................................................................... 61? 2.3.1 Crystalline Structure Determination Using Wide Angle X-ray Diffraction ........................................................................................................................... 61? 2.3.2 Microstructure Analysis Using SEM ....................................................... 61? 2.3.3 Dielectric Analysis Using Impedane Analyzer ........................................ 64? References ................................................................................................................. 66 CHAPTER 3? PROCESSING AND CHARACTERIZATION OF CaCu 3 Ti 4 O 12 CERAMIC ................ 67? 3.1 Introduction ......................................................................................................... 67? 3.2 Experimental ....................................................................................................... 67? 3.3 Results and Discussion ....................................................................................... 68? 3.3.1 Solid State Synthesis ................................................................................ 68? 3.3.2 Effect of Processing On Dielectric Properties ......................................... 71? 3.3.2.1 Effect of Molding Pressure ................................................................ 71? 3.3.2.2 Effect of Ball Milling Time and Sintering time ................................ 76? 3.3.2.3 Effect of Calcination Temperature and Milling Solvent ................... 82? xii 3.3.2.4 Effect of Thickness on Dielectric Properties ..................................... 89? 3.3.2.4 Effect of CuO Doping on Dielectric Properties ................................ 98? 3.3.2.5 Effect of the Annealing Time on Dielectric Properties ................... 112? 3.3.2.6 Impedance Analysis ........................................................................ 115? 3.4 Summary ........................................................................................................... 118? References ............................................................................................................... 119 CHAPTER 4? PROCESS INFLUENCE ON THE DIELECTRIC PROPERTIES OF CaCu 3 Ti 4 O 12 /P(VDF-TrFE) COMPOSITES .................................................................. 120? 4.1 Introduction ....................................................................................................... 120? 4.2 Experimental ..................................................................................................... 120? 4.3 Results and Discussion ..................................................................................... 121? 4.3.1 Dielectric Behavior and Annealing Effect ............................................. 121? 4.3.2 Hot Pressing Effect ................................................................................ 129? 4.3.3 Multiple-Layer Configuration ................................................................ 140? 4.3.3.1 Dielectric Response using PC Hot Pressing .................................... 140? 4.3.3.2 Dielectric Response using CC Hot Pressing ................................... 147? 4.3.3.3 Uniformity of 0-3 Composite under CC Hot Pressing .................... 162? 4.3.3.4 Temperature Dependent of Dielectric Response ............................. 171? 4.3.3.5 Impedance Analysis ........................................................................ 191? 4.3.4 P-E Hysteresis Loop .............................................................................. 199? 4.3.5 Polymer Matrix Effect on Dielectric Behavior ...................................... 205? 4.3.5.1 Dielectric Behavior .......................................................................... 205? 4.3.5.2 Hot Pressing Effect .......................................................................... 210? 4.3.5.3 Temperature Dependent of Dielectric Response ............................. 216? 4.4 Summary ........................................................................................................... 224? References ............................................................................................................... 226 xiii CHAPTER 5? STUDY OF DIELECTRIC BEHAVIOR ON THE CaCu 3 Ti 4 O 12 -BASED COMPOSITES ......................................................................................................................................... 227? 5.1 Introduction ....................................................................................................... 227? 5.2 Experimental ..................................................................................................... 228? 5.3 Results and Discussion ..................................................................................... 228? 5.3.1 Size Effect on Dielectric Behavior ........................................................ 228? 5.3.1.1 Dielectric Behavior .......................................................................... 229? 5.3.1.2 Hot Pressing Effect .......................................................................... 233? 5.3.1.3 Hot Pressing Time on Dielectric Properties .................................... 239? 5.3.1.4 Temperature Dependent of Dielectric Response ............................. 249? 5.3.1.5 P-E Hysteresis Loop ........................................................................ 253? 5.3.1.6 Polymer Matrix Effect on Dielectric Behavior ............................... 262? 5.3.2 Silane Coupling Effect on Dielectric Behavior ..................................... 268? 5.3.2.1 Theoretical Calculation for Silane Coupling Agent ........................ 268? 5.3.3.1 Dielectric Behavior .......................................................................... 271? 5.3.3.3 Silane Concentration Effect on Dielectric Behavior ....................... 278? 5.3.3.4 Temperature Dependent of Dielectric Response ............................. 282? 5.3.3.5 Size Effect on Dielectric Behavior .................................................. 285? 5.4 Summary ........................................................................................................... 290? References ............................................................................................................... 291 CHAPTER 6? CONCLUSION AND FUTURE WORKS ..................................................................... 292? 6.1 Summary of Results and Conclusions .............................................................. 292? 6.2 Future Works .................................................................................................... 293? xiv LIST OF FIGURES Figure 1-1 Schematics of (a) electron polarization, (b) ionic polarization, (c) orientational polarization, (d) space charge polarization. ........................................................................ 5 Figure 1-2 The influence of the polarization: (a) real part of relative permittivity and (b) imaginary part of relative permittivity with frequency. ...................................................... 6 Figure 1-3 Argand diagram for dielectric material with only one relaxation time based on Debye equation. .................................................................................................................. 8 Figure 1-4 The schematic of r '? , r "? and ?tan as functions of ? based on Debye equation. .............................................................................................................................. 8 Figure 1-5 The Cole-Cole plot for dielectric material with a set of relaxation time based on Cole-cole equation. ...................................................................................................... 10 Figure 1-6 P-E loop of ferroelectric. ................................................................................. 13 Figure 1-7 Effect of grain size on permittivity of BaTiO 3 4 . (Relative permittivity is represented by r '? which is described in Section 1.1). ..................................................... 13 Figure 1-8 Dielectric permittivity of PMN: (a) at various amplitudes, Em (1-0.01, 2-0.5, 3-1, 4-1.5, 5-2 kV/cm), and (b) various frequencies, ? (1-1 kHz, 2-100 Hz, 3-20 Hz) of the ac field 34 . ( '? is equivalent to r '? which is described in Section 1.1). ....................... 14 Figure 1-9 Relationship of electric displacement D vs. electric field E : (a) linear; (b) nonlinear with positive curvature; (c) nonlinear with negative curvature. ....................... 17 Figure 1-10 The classified categories of dielectric materials 56 . ( '? is equivalent to r '? which is described in Section 1.1). .................................................................................. 19 Figure 1-11 The temperature dependence of dielectric constant and loss ........................ 20 Figure 1-12 The structure of CaCu 3 Ti 4 O 12 (Cu-blue, Oxygen-red, Ca-yellow) 61 . .......... 22 Figure 1-13 The schematic of twin boundary in CaCu 3 Ti 4 O 12 72 . ..................................... 24 xv Figure 1-14 (a) Temperature-dependent dielectric constants and (b) conductivities of single-crystalline CaCu 3 Ti 4 O 12 with sputter gold (solid lines) and silver-paint contacts (symbols) at various frequencies 78 . The dashed and dashed-dotted lines in (b) show an estimate of the intrinsic bulk dc conductivity and the contribution of the insulating layer. ( '? is equivalent to r '? which is described in Section 1.1). .............................................. 25 Figure 1-15 (a) Frequency-dependent dielectric constants, (b) loss, and (c) conductivities of single crystalline CaCu 3 Ti 4 O 12 with silver-paint contacts at various temperatures 78 . ( '? and "? are equivalent to r '? and r "? respectively, which are described in Section 1.1). .. 26 Figure 1-16 Ten dimension patterns in diphasic composites 79 . ........................................ 28 Figure 1-17 Schematic of (a) parallel and (b) series connections. .................................... 29 Figure 1-18 Schematic of dielectric constant of two phases 1 and 2 vs. their volume fraction in the mixture: 1, parallel connection; 2, series connection; 3, real composite. .. 30 Figure 1-19 (a) percentage volume of interface as function of interface thickness d for particle sizes 10, 1 and 0.5 nm. (b) Schematic of particle A from micrometric to nanometric and then to sub-nanometric size. The interface increasingly dominates 103 . .. 36 Figure 1-20 Interfacial regions as a function of filler particle size. The filler is shown in red, the interfacial region in dark blue and bulk polymer in pale blue. (a) Large particle produce low radius of curvature and relative less polymer in the interfacial regions. (b) The same volume of filler broken into small particles creates a high radius of curvature and more polymer in the interfacial region 104 . .................................................................. 37 Figure 1-21 Schematic of electrical layers of extended interface 103 . ................................ 39 Figure 1-22 The dielectric response vs. alumina volume fraction at 100 kHz and 25 o C 112 . (? is equivalent to r '? which is described in Section 1.1). .............................................. 42 Figure 1-23 The correlation between the interfacial area and the dielectric enhancement in PI-alumina nanocomposite 112 . (? is equivalent to r '? which is described in Section 1.1). ................................................................................................................................... 42 Figure 1-24 Comparison of the Vo-Shi model prediction with experimental results on PI- alumina nanocomposites and epoxy-(PMN-PT) composites, respectively. Also shown are the prediction by Maxwell-wagner rule for both systems 112 . (? is equivalent to r '? which is described in Section 1.1. K is a constant that is dependent on the degree of particle clustering influencing the surface area and the thickness of the interface region between the nanoparticles.). ............................................................................................................ 43? Figure 2-1 Image of 48000 Barnstead Thermolyne furnace. ............................................ 54 xvi Figure 2-2 Image of Al 2 O 3 crucible and sintered ceramic pellet. ..................................... 55 Figure 2-3 SEM image of milled CaCu 3 Ti 4 O 12 powder. .................................................. 56 Figure 2-4 Particle size distribution of milled CaCu 3 Ti 4 O 12 powder. ............................. 57 Figure 2-5 Image of flexible CaCu 3 Ti 4 O 12 - P(VDF-TrFE) 0-3 composite. ...................... 57 Figure 2-6 Process flowchart for CaCu 3 Ti 4 O 12 -P(VDF-TrFE) 0-3 composite fabrication. ........................................................................................................................................... 58 Figure 2-7 The schematic of (a) PC hot pressing and (b) CC hot pressing. ..................... 59 Figure 2-8 The schematic of silane coupling agent reaction process with P(VDF-TrFE) and CaCu 3 Ti 4 O 12 . .............................................................................................................. 60 Figure 2-9 Image of Pelco SC-6 sputter coater. ................................................................ 63 Figure 2-10 Measurement setup of Scanning Electron Microscopy (SEM). .................... 63 Figure 2-11 Image of mask with diameter of 1.7 millimeter. ........................................... 65 Figure 2-12 Image of Agilent 4294A impedance analyzer. .............................................. 65 Figure 2-13 Setup of home-made probe for temperature dependence measurement. ...... 66? Figure 3-1 XRD patterns on the CaCu 3 Ti 4 O 12 : (a) calcination at 1075 o C after 48, 72 and 96 hrs milling; (b) calcination at 900 o C after 48, 72 and 96 hrs milling according to the procedure #1 and 2 in table 3-1. ........................................................................................ 70 Figure 3-2 Dielectric response vs. frequency for CaCu 3 Ti 4 O 12 samples with 24 hrs D.I water ball milling, calcinated at 1075 o C, and then sintered at 1075 o C for 1 hr, 24 hrs, 48 hrs and 72 hrs using (a) 2500 PSI, and (b) 3000 PSI pellet molding pressure. .............. 73 Figure 3-3 SEM fractographs of CaCu 3 Ti 4 O 12 after 24 hrs D.I water ball milling, calcinated at 1075 o C, sintered at 1075 o C for (a) 1 hrs, (b) 24 hrs, (c) 48 hrs (d) 72 hr using 2500 PSI pellet molding pressure. ........................................................................... 74 Figure 3-4 SEM fractographs of CaCu 3 Ti 4 O 12 after 24 hrs D.I water ball milling, calcinated at 1075 o C, sintered at 1075 o C for (a) 1 hr, (b 24 hrs, (c) 48 hrs (d) 72 hrs by 3000 PSI pellet molding pressure. .................................................................................... 75 Figure 3-5 Dielectric response vs. frequency for samples: (a), (b) and (c) after 48, 72 and 96 hrs milling respectively, calcining at 1075 o C for 12 hrs, then sintering at 1075 o C for 24, 48, and 72 hrs according to procedure #1 in table 3-1. ............................................... 78 xvii Figure 3-6 SEM fractographs of CaCu 3 Ti 4 O 12 for 48 hrs D.I water ball milling, calcining at 1075 o C for 12 hrs, then sintering at 1075 o C for (a) 24 hrs, (b) 48 hrs, (c) 72 hrs. ....... 79 Figure 3-7 SEM fractographs of CaCu 3 Ti 4 O 12 for 72 hrs D.I water ball milling, calcining at 1075 o C for 12 hrs, then sintering at 1075 o C for (a) 24 hrs, (b) 48 hrs, (c) 72 hrs. ....... 80 Figure 3-8 SEM fractographs of CaCu 3 Ti 4 O 12 for 96 hrs D.I water ball milling, calcining at 1075 o C for 12 hrs, then sintering at 1075 o C for (a) 24 hrs, (b) 48 hrs, (c) 72 hrs. ...... 81 Figure 3-9 Dielectric response vs. frequency for samples: (a), (b) and (c) after 48, 72 and 96 hrs milling respectively, then sintering for 24, 48, and 72 hrs according to procedure #2 in Table 3-1. ................................................................................................................. 84 Figure 3-10 SEM fractographs of CaCu 3 Ti 4 O 12 for 48 hrs D.I water ball milling, calcinated at 900 o C, then sintering at 1075 o C for (a) 24 hrs, (b) 48 hrs, (c) 72 hrs. ....... 85 Figure 3-11 Dielectric response vs. frequency for samples: (a) after 72 hrs milling according to procedure #3 in Table 3-1; (b) after 72 hrs milling according to procedure #4 in Table 3-1. ...................................................................................................................... 88 Figure 3-12 Dielectric response vs. frequency for samples with different sample thickness (1.60 mm, 0.78 mm, 0.60 mm and 0.36 mm, respectively) after 96 hrs milling and then 24 hrs sintering according to procedure #2 in Table 3-1. ................................................. 91 Figure 3-13 Dielectric response vs. frequency for samples with different sample thickness (1.25 mm, 0.79 mm, 0.60 mm and 0.39 mm, respectively) after 96 hrs milling and then 48 hrs sintering according to procedure #2 in Table 3-1. ................................................. 91 Figure 3-14 Dielectric response vs. frequency for samples with different sample thickness (1.13 mm, 0.81 mm, 0.60 mm and 0.38 mm, respectively) after 96 hrs milling and then 72 hrs sintering according to procedure #2 in Table 3-1. ................................................. 92 Figure 3-15 Illustration of edge, middle, core areas in CaCu 3 Ti 4 O 12 ceramic pellet for SEM fractographs. ............................................................................................................ 92 Figure 3-16 SEM fractographs of CaCu 3 Ti 4 O 12 after 96 hrs milling and then 24 hrs sintering according to procedure #2 in Table 3-1: (a) edge area, (b) middle area, (c) core area. ................................................................................................................................... 93 Figure 3-17 SEM fractographs of CaCu 3 Ti 4 O 12 after 96 hrs milling and then 48 hrs sintering according to procedure #2 in Table 3-1: (a) edge area, (b) middle area, (c) core area. ................................................................................................................................... 94 Figure 3-18 SEM fractographs of CaCu 3 Ti 4 O 12 after 96 hrs milling and then 72 hrs sintering according to procedure #2 in Table 3-1: (a) edge area, (b) middle area, (c) core area. ................................................................................................................................... 95? xviii Figure 3-19 Cole-cole plot of the dielectric data of samples with different sample thickness (0.78 mm, 0.60 mm and 0.36 mm, respectively) after 96 hrs milling and then 24 hrs sintering according to procedure #2 in Table 3-1. ...................................................... 96 Figure 3-20 Cole-cole plot of the dielectric data of samples with different sample thickness (0.79 mm, 0.60 mm and 0.39 mm, respectively) after 96 hrs milling and then 48 hrs sintering according to procedure #2 in Table 3-1. ...................................................... 96 Figure 3-21 Cole-cole plot of the dielectric data of samples with different sample thickness (0.81 mm, 0.60 mm and 0.38 mm, respectively) after 96 hrs milling and then 72 hrs sintering according to procedure #2 in Table 3-1. ...................................................... 97 Figure 3-22 The relationship of ?? (? rs -? r? ) vs. sample thickness after 96 hrs milling and then 24, 48 and 72 hrs sintering according to procedure #2 in Table 3-1. ........................ 97 Figure 3-23 Dielectric response vs. frequency of the CaCu 3 Ti 4 O 12 after 72 hrs D.I water ball milling according to procedure #1 in table 3-1 with (a) 5 % CuO doping; (b) 10 % CuO doping ....................................................................................................................... 99 Figure 3-24 SEM fractographs and EDS analysis results of CaCu 3 Ti 4 O 12 with 5% CuO dopant sintering for 24 hrs at site #1. .............................................................................. 100 Figure 3-25 SEM fractographs and EDS analysis results of CaCu 3 Ti 4 O 12 with 5% CuO dopant sintering for 24 hrs at site #2. .............................................................................. 101 Figure 3-26 SEM fractographs and EDS analysis results of CaCu 3 Ti 4 O 12 with 5% CuO dopant sintering for 48 hrs at site #1. .............................................................................. 102 Figure 3-27 SEM fractographs and EDS analysis results of CaCu 3 Ti 4 O 12 with 5% CuO dopant sintering for 48 hrs at site #2. .............................................................................. 103 Figure 3-28 SEM fractographs and EDS analysis results of CaCu 3 Ti 4 O 12 with 5% CuO dopant sintering for 72 hrs at site #1. .............................................................................. 104 Figure 3-29 SEM fractographs and EDS analysis results of CaCu 3 Ti 4 O 12 with 5% CuO dopant sintering for 72 hrs at site #2. .............................................................................. 105 Figure 3-30 SEM fractographs and EDS analysis results of CaCu 3 Ti 4 O 12 with 10% CuO dopant sintering for 24 hrs at site #1. .............................................................................. 106 Figure 3-31 SEM fractographs and EDS analysis results of CaCu 3 Ti 4 O 12 with 10% CuO dopant sintering for 24 hrs at site #2. .............................................................................. 107 Figure 3-32 SEM fractographs and EDS analysis results of CaCu 3 Ti 4 O 12 with 10% CuO dopant sintering for 48 hrs at site #1. .............................................................................. 108 xix Figure 3-33 SEM fractographs and EDS analysis results of CaCu 3 Ti 4 O 12 with 10% CuO dopant sintering for 48 hrs at site #2. .............................................................................. 109 Figure 3-34 SEM fractographs and EDS analysis results of CaCu 3 Ti 4 O 12 with 10% CuO dopant sintering for 72 hrs at site #1. .............................................................................. 110 Figure 3-35 SEM fractographs and EDS analysis results of CaCu 3 Ti 4 O 12 with 10% CuO dopant sintering for 72 hrs at site #2. .............................................................................. 111 Figure 3-36 Dielectric response vs. frequency for CaCu 3 Ti 4 O 12 samples with initial 48 hrs milling according to procedure #1 in table 3-1: (a) post annealing in vacuum for different time at 1000 o C; (b) post annealing in flowing argon for different time at 1000 o C; (c) post annealing in flowing argon at different temperature for 1 hr. ................................. 113 Figure 3-37 SEM fractographs of CaCu 3 Ti 4 O 12 with post annealing in flowing argon at 1000 o C for 10 hrs with magnification of : (a)-1 X150, (a)-2 X450, (a)-3 X450; for 24 hr: (b)-1 X150, (b)-2 X450, (b)-3 X450. .............................................................................. 114 Figure 3-38 Impedance plot of CaCu 3 Ti 4 O 12 calcinating at 1075 ?C and then sintering at 1075 ?C for 24, 48 and 72 hrs after (a) 48 hrs D.I water ball milling; (b) 72 hrs D.I water ball milling; (c) 96 hrs D.I water ball milling. ................................................................ 116 Figure 3-39 Impedance plot of CaCu 3 Ti 4 O 12 calcinating at 900 ?C and then sintering at 1075 ?C for 24, 48 and 72 hrs after (a) 48 hrs D.I water ball milling; (b) 72 hrs D.I water ball milling; (c) 96 hrs D.I water ball milling. ................................................................ 117? Figure 4-1 Dielectric response vs. frequency of pure P(VDF-TrFE) film: (a) casting at 123 Figure 4-2 Dielectric response vs. frequency of 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (10 vol% CCTO) without annealing, with annealing in comparison with P(VDF-TrFE). ................................................................................................................. 123 Figure 4-3 Dielectric response vs. frequency of 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (20 vol% CCTO) without annealing, with annealing in comparison with P(VDF-TrFE). ................................................................................................................. 124 Figure 4-4 Dielectric response vs. frequency of 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (30 vol% CCTO) without annealing, with annealing in comparison with P(VDF-TrFE). ................................................................................................................. 124 Figure 4-5 Dielectric response vs. frequency of 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (40 vol% CaCu 3 Ti 4 O 12 ) without annealing, with annealing in comparison with P(VDF-TrFE). ................................................................................................................. 125 xx Figure 4-6 Dielectric response vs. frequency of 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (50 vol% CaCu 3 Ti 4 O 12 ) without annealing, with annealing in comparison with P(VDF-TrFE). ................................................................................................................. 125 Figure 4-7 Dependence of dielectric response (1 kHz) on the CaCu 3 Ti 4 O 12 concentration for 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite at room temperature without annealing and with annealing respectively. ..................................................................................... 126 Figure 4-8 Cole-cole plot of the dielectric data of (a) 1 layer and (b) 1 annealed layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 10 to 50 vol% CaCu 3 Ti 4 O 12 powder at RT. ......................................................................................................................................... 127 Figure 4-9 The relationship of relaxation time and CaCu 3 Ti 4 O 12 volume concentration between 1 layer and 1 annealed layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite samples with 10 to 50 vol% CaCu 3 Ti 4 O 12 powder. ...................................................................... 128 Figure 4-10 Dielectric response vs. frequency of 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 10 vol% CaCu 3 Ti 4 O 12 powder: (a) without annealing; (b) with annealing. ......................................................................................................................................... 131 Figure 4-11 Dielectric response vs. frequency of 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 20 vol% CaCu 3 Ti 4 O 12 powder: (a) without annealing; (b) with annealing. ......................................................................................................................................... 132 Figure 4-12 Dielectric response vs. frequency of 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 30 vol% CaCu 3 Ti 4 O 12 powder: (a) without annealing; (b) with annealing. ......................................................................................................................................... 133 Figure 4-13 Dielectric response vs. frequency of 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 40 vol% CaCu 3 Ti 4 O 12 powder: (a) without annealing; (b) with annealing. ......................................................................................................................................... 134 Figure 4-14 Dielectric response vs. frequency of 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 50 vol% CaCu 3 Ti 4 O 12 powder: (a) without annealing; (b) with annealing. ......................................................................................................................................... 135 Figure 4-15 Dependence of dielectric constant (1 kHz) on the CaCu 3 Ti 4 O 12 concentration using 1 layers hot pressing (HP) at room temperature: (a) without annealing; (b) with annealing. ........................................................................................................................ 136 Figure 4-16 Cole-cole plot of the dielectric data of 1 layer HP annealed CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 10 to 50 vol% CaCu 3 Ti 4 O 12 powder. ....... 137 Figure 4-17 Comparison of the present model predictions with experimental data for 1 HP layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) sample. ............................................................... 138? xxi Figure 4-18 Comparison of the present model predictions with experimental data for 1 layer HP annealed CaCu 3 Ti 4 O 12 /P(VDF-TrFE) sample. ................................................ 138 Figure 4-19 Dielectric response vs. frequency of the CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 10 vol% CaCu 3 Ti 4 O 12 powder: (a) without annealing; (b) with annealing. ......................................................................................................................................... 141 Figure 4-20 Dielectric response vs. frequency of the CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 20 vol% CaCu 3 Ti 4 O 12 powder: (a) without annealing; (b) with annealing. ......................................................................................................................................... 142 Figure 4-21 Dielectric response vs. frequency of the CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 30 vol% CaCu 3 Ti 4 O 12 powder: (a) without annealing; (b) with annealing. ......................................................................................................................................... 143 Figure 4-22 Dielectric response vs. frequency of the CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 40 vol% CaCu 3 Ti 4 O 12 powder: (a) without annealing; (b) with annealing. ......................................................................................................................................... 144 Figure 4-23 Dielectric response vs. frequency of the CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 50 vol% CaCu 3 Ti 4 O 12 powder: (a) without annealing; (b) with annealing. ......................................................................................................................................... 145 Figure 4-24 SEM fractographs of CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 50 vol% CaCu 3 Ti 4 O 12 powder using hot pressing for 10 seconds, (a) 1 layer without hot pressing, (b) 2 layer PC pressing, (c) 3 layer PC pressing, (d) 4 layer PC pressing, (e) 5 layer PC pressing, (f) 6 layer PC pressing respectively. ................................................................ 146 Figure 4-25 Dielectric response vs. frequency of the CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 10~50 vol% CaCu 3 Ti 4 O 12 powder: (a) 2 layer; (b) 4 layer; (c) 6 layer after 10s CC HP. ............................................................................................................. 150 Figure 4-26 Dielectric response vs. frequency of the CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 10~50 vol% CaCu 3 Ti 4 O 12 powder: (a) 2 layer; (b) 4 layer; (c) 6 layer after 20s CC HP. ............................................................................................................. 151? Figure 4-27 Dielectric response vs. frequency of the CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 10~50 vol% CaCu 3 Ti 4 O 12 powder: (a) 2 layer; (b) 4 layer; (c) 6 layer after 30s CC HP. ............................................................................................................. 152 Figure 4-28 Dependence of dielectric response (1 kHz) on the CaCu 3 Ti 4 O 12 concentration using 2 layer CC hot pressing (HP) for 10, 20, and 30s at room temperature. ............... 154 Figure 4-29 Dependence of dielectric response (1 kHz) on the CaCu 3 Ti 4 O 12 concentration using 4 layer CC hot pressing (HP) for 10, 20, and 30s at room temperature. ............... 154 xxii Figure 4-30 Dependence of dielectric response (1 kHz) on the CaCu 3 Ti 4 O 12 concentration using 4 layer CC hot pressing (HP) for 10, 20, and 30s at room temperature. ............... 155 Figure 4-31 Comparison of the present model predictions with experimental data for 2 layer 30s CC-HP CaCu 3 Ti 4 O 12 /P(VDF-TrFE) sample. .................................................. 156 Figure 4-32 Comparison of the present model predictions with experimental data for 4 layer 30s CC-HP CaCu 3 Ti 4 O 12 /P(VDF-TrFE) sample. .................................................. 156 Figure 4-33 Comparison of the present model predictions with experimental data for 6 layer 30s CC-HP CaCu 3 Ti 4 O 12 /P(VDF-TrFE) sample. .................................................. 157 Figure 4-34 Comparison of the present model predictions with highest experimental data for 10, 20, 30, 40 and 50 vol% CaCu 3 Ti 4 O 12 /P(VDF-TrFE) sample in this work.......... 157 Figure 4-35 SEM fractographs of CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 50 vol% CCTO powder using 2 layer CC hot pressing for: (a) 10s; (b) 20s; and (c) 30s respectively. .................................................................................................................... 159 Figure 4-36 SEM fractographs of CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 50 vol% CCTO powder using 4 layer CC hot pressing for: (a) 10s; (b) 20s; and (c) 30s respectively. .................................................................................................................... 160 Figure 4-37 SEM fractographs of CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 50 vol% CCTO powder using 6 layer CC hot pressing for: (a) 10s; (b) 20s; and (c) 30s respectively. .................................................................................................................... 161 Figure 4-38 Dielectric response vs. frequency of 4 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 40 vol% CaCu 3 Ti 4 O 12 powder using CC HP for 10s: (a) Reliability measurements; (b) Reliability results (Error bars indicate standard deviation). ............. 163 Figure 4-39 Dielectric response vs. frequency of 4 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 40 vol% CaCu 3 Ti 4 O 12 powder using CC HP for 20s: (a) Reliability measurements; (b) Reliability results (Error bars indicate standard deviation). ............. 164 Figure 4-40 Dielectric response vs. frequency of 4 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 40 vol% CaCu 3 Ti 4 O 12 powder using CC HP for 30s: (a) Reliability measurements; (b) Reliability results (Error bars indicate standard deviation). ............. 165 Figure 4-41 Dielectric response vs. frequency of 4 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 50 vol% CaCu 3 Ti 4 O 12 powder using CC HP for 10s: (a) Reliability measurements; (b) Reliability results (Error bars indicate standard deviation). ............. 166 Figure 4-42 Dielectric response vs. frequency of 4 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 50 vol% CaCu 3 Ti 4 O 12 powder using CC HP for 20s: (a) Reliability measurements; (b) Reliability results (Error bars indicate standard deviation). ............. 167? xxiii Figure 4-43 Dielectric response vs. frequency of 4 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 40 vol% CaCu 3 Ti 4 O 12 powder using CC HP for 30s: (a) Reliability measurements; (b) Reliability results (Error bars indicate standard deviation). ............. 168 Figure 4-44 Temperature dependence of the 2, 4, 6 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 50 vol% CaCu 3 Ti 4 O 12 powder for: (a) 10s CC HP, (b) 20s CC HP, and (c) 30s CC HP, repectivley. ............................................................................................ 175 Figure 4-45 Temperature dependence of the CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 50 vol% CaCu 3 Ti 4 O 12 powder using: (a) 2 layer CC HP, (b) 4 layer CC HP, and (c) 6 layer CC HP for 10, 20, and 30s, respectively. ............................................................ 176 Figure 4-46 Dielectric response vs. frequency: (a) r '? vs. frequency, (b) ?tan vs. frequency, (c) r "? vs. frequency of 2 layer 10s CC HP CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 50 vol% CaCu 3 Ti 4 O 12 powder. .............................................................. 177 Figure 4-47 Dielectric response vs. frequency: (a) r '? vs. frequency, (b) ?tan vs. frequency, (c) r "? vs. frequency of 2 layer 20s CC HP CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 50 vol% CaCu 3 Ti 4 O 12 powder. .............................................................. 178 Figure 4-48 Dielectric response vs. frequency: (a) r '? vs. frequency, (b) ?tan vs. frequency, (c) r "? vs. frequency of 2 layer 30s CC HP CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 50 vol% CaCu 3 Ti 4 O 12 powder. .............................................................. 179 Figure 4-49 Dielectric response vs. frequency: (a) r '? vs. frequency, (b) ?tan vs. frequency, (c) r "? vs. frequency of 4 layer 10s CC HP CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 50 vol% CaCu 3 Ti 4 O 12 powder. .............................................................. 180 Figure 4-50 Dielectric response vs. frequency: (a) r '? vs. frequency, (b) ?tan vs. frequency, (c) r "? vs. frequency of 4 layer 20s CC HP CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 50 vol% CaCu 3 Ti 4 O 12 powder. .............................................................. 181 Figure 4-51 Dielectric response vs. frequency: (a) r '? vs. frequency, (b) ?tan vs. frequency, (c) r "? vs. frequency of 4 layer 30s CC HP CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 50 vol% CaCu 3 Ti 4 O 12 powder. .............................................................. 182 Figure 4-52 Dielectric response vs. frequency: (a) r '? vs. frequency, (b) ?tan vs. frequency, (c) r "? vs. frequency of 6 layer 10s CC HP CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 50 vol% CaCu 3 Ti 4 O 12 powder. .............................................................. 183 Figure 4-53 Dielectric response vs. frequency: (a) r '? vs. frequency, (b) ?tan vs. frequency, (c) r "? vs. frequency of 6 layer 20s CC HP CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 50 vol% CaCu 3 Ti 4 O 12 powder. .............................................................. 184? xxiv Figure 4-54 Dielectric response vs. frequency: (a) r '? vs. frequency, (b) ?tan vs. frequency, (c) r "? vs. frequency of 6 layer 30s CC HP CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 50 vol% CaCu 3 Ti 4 O 12 powder. .............................................................. 185 Figure 4-55 The relationship of )"( r Ln ? vs. )( fLn of 6 layer 10s CC HP CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 50 vol% CaCu 3 Ti 4 O 12 powder. ................ 186 Figure 4-56 The relationship of )"( r Ln ? vs. )( fLn of 6 layer 20s CC HP CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 50 vol% CaCu 3 Ti 4 O 12 powder. ................ 186 Figure 4-57 The relationship of )"( r Ln ? vs. )( fLn of 6 layer 30s CC HP CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 50 vol% CaCu 3 Ti 4 O 12 powder. ................ 187 Figure 4-58 The relationship of )"( r Ln ? vs. temperature of 6 layer 10s CC HP CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 50 vol% CaCu 3 Ti 4 O 12 powder. ................ 189 Figure 4-59 The relationship of )"( r Ln ? vs. temperature of 6 layer 20s CC HP CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 50 vol% CaCu 3 Ti 4 O 12 powder. ................ 189 Figure 4-60 The relationship of )"( r Ln ? vs. temperature of 6 layer 30s CC HP CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 50 vol% CaCu 3 Ti 4 O 12 powder. ................ 190 Figure 4-61 Cole-cole plot of the dielectric data of 2, 4 and 6 layer CaCu 3 Ti 4 O 12 /P(VDF- TrFE) composite with 50 vol% CaCu 3 Ti 4 O 12 powder and HP for (a) 10s, (b) 20s and (c) 30s, respectively. ............................................................................................................. 193 Figure 4-62 Cole-cole plot of the dielectric data of (a) 2 layer, (b) 4 layer and (c) 6 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 50vol% CaCu 3 Ti 4 O 12 powder and HP for 10s, 20s and 30s, respectively. ............................................................................................... 194 Figure 4-63 Cole-cole plot of the dielectric data of 6 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 10 to 50vol% CaCu 3 Ti 4 O 12 powder and HP for (a) 10s, (b) 20s and (c) 30s, respectively. ............................................................................................................. 195 Figure 4-64 Polarization electric hysteresis loop for pure P(VDF-TrFE). ..................... 200 Figure 4-65 Polarization electric hysteresis loop for 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 10 vol% CaCu 3 Ti 4 O 12 powder. ............................................................ 200 Figure 4-66 Polarization electric hysteresis loop for 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 20 vol% CaCu 3 Ti 4 O 12 powder. ............................................................ 201 Figure 4-67 Polarization electric hysteresis loop for 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 30 vol% CaCu 3 Ti 4 O 12 powder. ............................................................ 201? xxv Figure 4-68 Polarization electric hysteresis loop for 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 40 vol% CaCu 3 Ti 4 O 12 powder. ............................................................ 202 Figure 4-69 Polarization electric hysteresis loop for 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 50 vol% CaCu 3 Ti 4 O 12 powder. ............................................................ 202 Figure 4-70 Polarization electric hysteresis loop for 2 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 50 vol% CaCu 3 Ti 4 O 12 powder using CC HP for 10s. .......................... 203 Figure 4-71 Polarization electric hysteresis loop for 4 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 50 vol% CaCu 3 Ti 4 O 12 powder using CC HP for 10s. .......................... 203 Figure 4-72 Polarization electric hysteresis loop for 6 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 50 vol% CaCu 3 Ti 4 O 12 powder using CC HP for 10s ........................... 204 Figure 4-73 Dielectric response vs. frequency of 1 layer CaCu 3 Ti 4 O 12 /VC88 composite (10 vol% ?-size CaCu 3 Ti 4 O 12 ) without annealing and with annealing. .......................... 206 Figure 4-74 Dielectric response vs. frequency of 1 layer CaCu 3 Ti 4 O 12 /VC88 composite (20 vol% ?-size CaCu 3 Ti 4 O 12 ) without annealing and with annealing. .......................... 206 Figure 4-75 Dielectric response vs. frequency of 1 layer CaCu 3 Ti 4 O 12 /VC88 composite (30 vol% ?-size CaCu 3 Ti 4 O 12 ) without annealing and with annealing. .......................... 207 Figure 4-76 Dielectric response vs. frequency of 1 layer CaCu 3 Ti 4 O 12 /VC88 composite (40 vol% ?-size CaCu 3 Ti 4 O 12 ) without annealing and with annealing. .......................... 207 Figure 4-77 Dielectric response vs. frequency of 1 layer CaCu 3 Ti 4 O 12 /VC88 composite (50 vol% ?-size CaCu 3 Ti 4 O 12 ) without annealing and with annealing. .......................... 208 Figure 4-78 Dependence of dielectric response on CaCu 3 Ti 4 O 12 concentration (?-size CaCu 3 Ti 4 O 12 ) for 1 layer CaCu 3 Ti 4 O 12 /VC88 composite at room temperature. ............ 209 Figure 4-79 Dielectric response vs. frequency of multiple layers CaCu 3 Ti 4 O 12 /VC88 composite (10 vol% ?-size CaCu 3 Ti 4 O 12 ) with CC HP for 10s and annealing at 125 o C. ......................................................................................................................................... 211 Figure 4-80 Dielectric response vs. frequency of multiple layers CaCu 3 Ti 4 O 12 /VC88 composite (20 vol% ?-size CaCu 3 Ti 4 O 12 ) with CC HP for 10s and annealing at 125 o C. ......................................................................................................................................... 211 Figure 4-81 Dielectric response vs. frequency of multiple layers CaCu 3 Ti 4 O 12 /VC88 composite (30 vol%?-size CaCu 3 Ti 4 O 12 ) with CC HP for 10s and annealing at 125 o C. ......................................................................................................................................... 212? xxvi Figure 4-82 Dielectric response vs. frequency of multiple layers CaCu 3 Ti 4 O 12 /VC88 composite (40 vol% ?-size CaCu 3 Ti 4 O 12 ) with CC HP for 10s and annealing at 125 o C. ......................................................................................................................................... 212 Figure 4-83 Dielectric response vs. frequency of multiple layers CaCu 3 Ti 4 O 12 /VC88 composite (50 vol% ?-size CaCu 3 Ti 4 O 12 ) with CC HP for 10s and annealing at 125 o C. ......................................................................................................................................... 213 Figure 4-84 Dependence of dielectric response on CaCu 3 Ti 4 O 12 concentration for CaCu 3 Ti 4 O 12 /VC88 composite (?-size CaCu 3 Ti 4 O 12 ) using 10s CC HP for 2, 4, and 6 layer respectively at room temperature. .......................................................................... 214 Figure 4-85 SEM fractographs of 1 layer annealed CaCu 3 Ti 4 O 12 /VC88 composite (50 vol% ?-size CaCu 3 Ti 4 O 12 ). ............................................................................................. 214 Figure 4-86 SEM fractographs of CaCu 3 Ti 4 O 12 /VC88 composites (50 vol% ?-size CaCu 3 Ti 4 O 12 ) using 10s CC HP for (a) 2 layer, (b) 4 layer and (c) 6 layers, respecvtigely. ......................................................................................................................................... 215 Figure 4-87 Temperature dependence of pure VC88. .................................................... 217 Figure 4-88 Temperature dependence of CaCu 3 Ti 4 O 12 /VC88 composite (10 vol% ?-size CaCu 3 Ti 4 O 12 ) with: (a) 2 layer, (b) 4 layer, and (c) 6 layer 10s CC HP. ........................ 218 Figure 4-89 Temperature dependence of CaCu 3 Ti 4 O 12 /VC88 composite (20 vol% ?-size CaCu 3 Ti 4 O 12 ) with: (a) 2 layer, (b) 4 layer, and (c) 6 layer 10s CC HP. ........................ 219 Figure 4-90 Temperature dependence of CaCu 3 Ti 4 O 12 /VC88 composite (30 vol% ?-size CaCu 3 Ti 4 O 12 ) with: (a) 2 layer, (b) 4 layer, and (c) 6 layer 10s CC HP. ........................ 220 Figure 4-91Temperature dependence of CaCu 3 Ti 4 O 12 /VC88 composite (40 vol% ?-size CaCu 3 Ti 4 O 12 ) with: (a) 2 layer, (b) 4 layer, and (c) 6 layer 10s CC HP. ........................ 221 Figure 4-92 Temperature dependence of CaCu 3 Ti 4 O 12 /VC88 composite (50 vol% ?-size CaCu 3 Ti 4 O 12 ) with: (a) 2 layer, (b) 4 layer, and (c) 6 layer 10s CC HP. ........................ 222? Figure 5-1 Dielectric response vs. frequency of 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (10, 20, 30, 40, and 50 vol% nano-size CaCu 3 Ti 4 O 12 ) with annealing in comparison with P(VDF-TrFE): (a) Dielectric constant vs. frequency; (b) Dielectric loss vs. frequency. .................................................................................................................. 230 Figure 5-2 Dependence of dielectric response on CaCu 3 Ti 4 O 12 concentration for 1 layer CaCu 3 Ti 4 O 12 / P(VDF-TrFE) composite (nano-size /?-size CaCu 3 Ti 4 O 12 ) at room temperature with annealing at 125 o C for 8 hr. ............................................................... 231 xxvii Figure 5-3 SEM fractographs of annealed CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 50 vol%: (a) nano-size; (b) ?-size CaCu 3 Ti 4 O 12 ceramic powder. ................................. 232 Figure 5-4 Dielectric response vs. frequency of multiple layers CaCu 3 Ti 4 O 12 /P(VDF- TrFE) composite (10 vol% nano-size CaCu 3 Ti 4 O 12 ) with CC HP for 10s and annealing at 125 o C.............................................................................................................................. 234 Figure 5-5 Dielectric response vs. frequency of multiple layers CaCu 3 Ti 4 O 12 /P(VDF- TrFE) composite (20 vol% nano-size CaCu 3 Ti 4 O 12 ) with CC HP for 10s and annealing at 125 o C.............................................................................................................................. 234 Figure 5-6 Dielectric response vs. frequency of multiple layers CaCu 3 Ti 4 O 12 /P(VDF- TrFE) composite (30 vol% nano-size CaCu 3 Ti 4 O 12 ) with CC HP for 10s and annealing at 125 o C.............................................................................................................................. 235 Figure 5-7 Dielectric response vs. frequency of multiple layers CaCu 3 Ti 4 O 12 /P(VDF- TrFE) composite (40 vol% nano-size CaCu 3 Ti 4 O 12 ) with CC HP for 10s and annealing at 125 o C.............................................................................................................................. 235 Figure 5-8 Dielectric response vs. frequency of multiple layers CaCu 3 Ti 4 O 12 /P(VDF- TrFE) composite (20 vol% nano-size CaCu 3 Ti 4 O 12 ) with CC HP for 10s and annealing at 125 o C.............................................................................................................................. 236 Figure 5-9 Dependence of dielectric response on CaCu 3 Ti 4 O 12 concentration (nano-size CaCu 3 Ti 4 O 12 ) using 10s CC HP for 2, 4, and 6 layers respectively at room temperature. ......................................................................................................................................... 237 Figure 5-10 SEM fractographs of CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites (50vol% nano- size CaCu 3 Ti 4 O 12 ) using 10s CC HP for (a) 2 layer, (b) 4 layer and (c) 6 layers, respecvtigely. .................................................................................................................. 238 Figure 5-11 Dielectric response vs. frequency of multiple layers CaCu 3 Ti 4 O 12 /P(VDF- TrFE) composite (10 vol% nano-size CaCu 3 Ti 4 O 12 ) with CC HP for 30s and annealing at 125 o C.............................................................................................................................. 241 Figure 5-12 Dielectric response vs. frequency of multiple layers CaCu 3 Ti 4 O 12 /P(VDF- TrFE) composite (20 vol% nano-size CaCu 3 Ti 4 O 12 ) with CC HP for 30s and annealing at 125 o C.............................................................................................................................. 241 Figure 5-13 Dielectric response vs. frequency of multiple layers CaCu 3 Ti 4 O 12 /P(VDF- TrFE) composite (30 vol% nano-size CaCu 3 Ti 4 O 12 ) with CC HP for 30s and annealing at 125 o C.............................................................................................................................. 242 Figure 5-14 Dielectric response vs. frequency of multiple layers CaCu 3 Ti 4 O 12 /P(VDF- TrFE) composite (40 vol% nano-size CaCu 3 Ti 4 O 12 ) with CC HP for 30s and annealing at 125 o C.............................................................................................................................. 242? xxviii Figure 5-15 Dielectric response vs. frequency of multiple layers CaCu 3 Ti 4 O 12 /P(VDF- TrFE) composite (50 vol% nano-size CaCu 3 Ti 4 O 12 ) with CC HP for 30s and annealing at 125 o C.............................................................................................................................. 243 Figure 5-16 Dependence of dielectric response on CaCu 3 Ti 4 O 12 concentration (nano-size CaCu 3 Ti 4 O 12 ) using 30s CC HP for 2, 4, and 6 layers respectively at room temperature. ......................................................................................................................................... 244 Figure 5-17 Comparison of the present model predictions with experimental data for 2 layer CC HP 30s annealed CaCu 3 Ti 4 O 12 /P(VDF-TrFE) sample. ................................... 244 Figure 5-18 Comparison of the present model predictions with experimental data for 4 layer CC HP 30s annealed CaCu 3 Ti 4 O 12 /P(VDF-TrFE) sample. ................................... 245 Figure 5-19 Comparison of the present model predictions with experimental data for 6 layer CC HP 30s annealed CaCu 3 Ti 4 O 12 /P(VDF-TrFE) sample. ................................... 245 Figure 5-20 Dielectric response vs. frequency of multiple layers CaCu 3 Ti 4 O 12 /P(VDF- TrFE) composite (50 vol% nano-size CaCu 3 Ti 4 O 12 ): (a) 2 layer CC HP, (b) 4 layer CC HP, (c) 6 layer CC HP for 10, 20, 30 and 40s................................................................. 247 Figure 5-21 Dependence of dielectric response on CaCu 3 Ti 4 O 12 concentration (50 vol% nano-size CaCu 3 Ti 4 O 12 ) of 2, 4 and 6 layers CC HP for 10, 20, 30 and 40s at room temperature, respectively. ............................................................................................... 248 Figure 5-22 Temperature dependence of the 2 layers CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (50 vol% nano-size CaCu 3 Ti 4 O 12 ) for: (a) 10s, and (b) 30s CC HP............. 250 Figure 5-23 Temperature dependence of the 4 layers CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (50 vol% nano-size CaCu 3 Ti 4 O 12 ) for: (a) 10s, and (b) 30s CC HP............. 251 Figure 5-24 Temperature dependence of the 6 layers CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (50 vol% nano-size CaCu 3 Ti 4 O 12 ) for: (a) 10s, and (b) 30s CC HP.............. 252 Figure 5-25 Polarization electric hysteresis loop for one layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 10 vol% CaCu 3 Ti 4 O 12 powder. ............................................................ 254 Figure 5-26 Polarization electric hysteresis loop for one layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 20 vol% CaCu 3 Ti 4 O 12 powder. ............................................................ 254 Figure 5-27 Polarization electric hysteresis loop for one layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 30 vol% CaCu 3 Ti 4 O 12 powder. ............................................................ 255 Figure 5-28 Polarization electric hysteresis loop for one layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 40 vol% CaCu 3 Ti 4 O 12 powder. ............................................................ 255 xxix Figure 5-29 Polarization electric hysteresis loop for one layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 50 vol% CaCu 3 Ti 4 O 12 powder. ............................................................ 256 Figure 5-30 Polarization electric hysteresis loop for two layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 50 vol% CaCu 3 Ti 4 O 12 powder. ............................................................ 256 Figure 5-31 Polarization electric hysteresis loop for two layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 50 vol% CaCu 3 Ti 4 O 12 powder. ............................................................ 257 Figure 5-32 Polarization electric hysteresis loop for two layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 50 vol% CaCu 3 Ti 4 O 12 powder. ............................................................ 257 Figure 5-33 Polarization electric hysteresis loop for one layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 10 vol% CaCu 3 Ti 4 O 12 powder at 95 o C. .............................................. 258 Figure 5-34 Polarization electric hysteresis loop for one layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 20 vol% CaCu 3 Ti 4 O 12 powder at 95 o C. .............................................. 258 Figure 5-35 Polarization electric hysteresis loop for one layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 30 vol% CaCu 3 Ti 4 O 12 powder at 95 o C. .............................................. 259 Figure 5-36 Polarization electric hysteresis loop for one layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 40 vol% CaCu 3 Ti 4 O 12 powder at 95 o C. .............................................. 259 Figure 5-37 Polarization electric hysteresis loop for one layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 50 vol% CaCu 3 Ti 4 O 12 powder at 95 o C. .............................................. 260 Figure 5-38 Dielectric response vs. frequency of CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (10 vol% nano-size CaCu 3 Ti 4 O 12 ) : (a) as-casted 1 layer vs. as annealed 1 layer, (b) 2, 4, and 6 layers CC HP for 10s............................................................................................. 263 Figure 5-39 SEM fractographs of 1 layer annealed CaCu 3 Ti 4 O 12 /VC88 composite (50 vol% nano-size CaCu 3 Ti 4 O 12 ). ........................................................................................ 264 Figure 5-40 SEM fractographs of CaCu 3 Ti 4 O 12 /VC88 composites (50 vol% nano-size CaCu 3 Ti 4 O 12 ) using 10s CC HP for (a) 2 layer, (b) 4 layer and (c) 6 layers, respectively. ......................................................................................................................................... 265 Figure 5-41 Temperature dependence of 1 layer CaCu 3 Ti 4 O 12 /VC88 composite (50 vol% nano-size CaCu 3 Ti 4 O 12 ). ................................................................................................. 266 Figure 5-42 Temperature dependence of 2 layer CaCu 3 Ti 4 O 12 /VC88 composite for 10s CC HP (50 vol% nano-size CaCu 3 Ti 4 O 12 ). ..................................................................... 266 Figure 5-43 Temperature dependence of 4 layer CaCu 3 Ti 4 O 12 /VC88 composite for 10s CC HP (50 vol% nano-size CaCu 3 Ti 4 O 12 ). ..................................................................... 267? xxx Figure 5-44 Temperature dependence of 6 layer CaCu 3 Ti 4 O 12 /VC88 composite for 10s CC HP (50 vol% nano-size CaCu 3 Ti 4 O 12 ). ..................................................................... 267 Figure 5-45 The molecule structure of the silane coupling agent (C 8 H 4 Cl 3 F 13 Si). ....... 269 Figure 5-46 Dielectric response vs. frequency of 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (10 vol% ?-size CaCu 3 Ti 4 O 12 ) with (a) 1, (b) 5, and (c) 10 wt% silane. ...... 272 Figure 5-47 Dielectric response vs. frequency of 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (20 vol% ?-size CaCu 3 Ti 4 O 12 ) with (a) 1, (b) 5, and (c) 10 wt% silane. ...... 273 Figure 5-48 Dielectric response vs. frequency of 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (30 vol% ?-size CaCu 3 Ti 4 O 12 ) with (a) 1, (b) 5, and (c) 10 wt% silane. ...... 274 Figure 5-49 Dielectric response vs. frequency of 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (40 vol% ?-size CaCu 3 Ti 4 O 12 ) with (a) 1, (b) 5, and (c) 10 wt% silane. ...... 275 Figure 5-50 Dielectric response vs. frequency of 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (50 vol% ?-size CaCu 3 Ti 4 O 12 ) with (a) 1, (b) 5, and (c) 10 wt% silane. ...... 276 Figure 5-51 Dielectric response vs. frequency of 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (50 vol% ?-size CaCu 3 Ti 4 O 12 ) with (a) 0.3, (b) 0. 5 and (c) 0.75 wt% silane. ......................................................................................................................................... 279 Figure 5-52 Dependence of dielectric response vs. silane coupling concentration in CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (?-size CaCu 3 Ti 4 O 12 ): (a) 1 layer vs. 1 annealed layer, (b) multiple layers using 10s CC HP at room temperature. .................................. 280 Figure 5-53 SEM fractographs of 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites (50vol% ?-size CaCu 3 Ti 4 O 12 ) with: (a) 0.3 wt%, (b) 0.5 wt%, (c) 0.75 wt%, (d) 1 wt%, (e) 5 wt% and (f) 10 wt% silane, respectively. .............................................................. 281 Figure 5-54 Temperature dependence of one layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (50 vol% ?-size CaCu 3 Ti 4 O 12 ) with 0.75 wt% silane. .................................................... 283 Figure 5-55 Temperature dependence of one layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (50 vol% ?-size CaCu 3 Ti 4 O 12 ) with 0.75 wt% silane. .................................................... 283 Figure 5-56 Temperature dependence of one layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (50 vol% ?-size CaCu 3 Ti 4 O 12 ) with 1 wt% silane. ......................................................... 284 Figure 5-57 Dielectric response vs. frequency of 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (50 vol% nano-size CaCu 3 Ti 4 O 12 ) with (a) 1, (b) 5 and (c) 10 wt% silane. .. 286 xxxi Figure 5-58 SEM fractographs of one layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites (50vol% nano-size CaCu 3 Ti 4 O 12 ) with: (a) 1, (b) 5 and (c) 10 wt% silane, respectively. ......................................................................................................................................... 288 Figure 5-59 Temperature dependence of one layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (50 vol% ?-size CaCu 3 Ti 4 O 12 ) with 1 wt% silane. ......................................................... 289? xxxii LIST OF TABLES Table 1-1 Summery of dielectric data for FE ceramics and polymers. ............................ 15 Table 1-2 Mechanical and dielectric properties for FE ceramics ..................................... 15 Table 1-3 Dielectric constant r '? & dielectric strength bE of some current ..................... 18 Table 1-4 Dielectric and cell edge data for ACu 3 Ti 4 O 12 (at 25 o C) 58 . .............................. 22 Table 1-5 Dielectric property of some commercial composite products 93 . ...................... 33 Table 1-6 Dielectric properties of some current ceramic-polymer composites at RT. ..... 33? Table 2-1 The CaCu 3 Ti 4 O 12 processing conditions. ......................................................... 55 Table 2-2 Volumetric ratio table for CaCu 3 Ti 4 O 12 - P(VDF-TrFE) composite samples. .. 59 Table 2-3 Physical and chemical properties of silane coupling agent. ............................. 60? Table 3-1 The CaCu 3 Ti 4 O 12 processing conditions. ......................................................... 69 Table 3-2 Shrinking rate of the pellet. ............................................................................. 86 Table 3-3 Density of the pellet: g/cm 3 . ............................................................................ 86? Table 4-1 Summary of dielectric data for 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (?-size CaCu 3 Ti 4 O 12 ) (1 kHz). ........................................................................................ 126 Table 4-2 Summary of dielectric data for 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (?-size CaCu 3 Ti 4 O 12 ) with hot pressing (1 kHz). ........................................................... 137 Table 4-3 Summary of fitted dielectric data for CaCu 3 Ti 4 O 12 in1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (?-size CaCu 3 Ti 4 O 12 ) with hot pressing (1 kHz). ......................................................................................................................................... 139 Table 4-4 Summary of dielectric data for multiple layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (?-size CaCu 3 Ti 4 O 12 ) with CC hot pressing for 10s (1 kHz). ....................... 153 Table 4-5 Summary of dielectric data for multiple layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (?-size CaCu 3 Ti 4 O 12 ) with CC hot pressing for 20s (1 kHz). ....................... 153? xxxiii Table 4-6 Summary of dielectric data for multiple layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (?-size CaCu 3 Ti 4 O 12 ) with CC hot pressing for 30s (1 kHz). ....................... 153 Table 4-7 Summary of fitted dielectric data for CaCu 3 Ti 4 O 12 multiple layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (?-size CaCu 3 Ti 4 O 12 ) with CC hot pressing for 30s (1 kHz). ..................................................................................................................... 158 Table 4-8 Summary of reliability measurements of 4 layer CC HP CaCu 3 Ti 4 O 12 /P(VDF- TrFE) composite with 40 vol% ?-size CaCu 3 Ti 4 O 12 powder (1 kHz). ........................... 169 Table 4-9 Summary of reliability measurements of 4 layer CC HP CaCu 3 Ti 4 O 12 /P(VDF- TrFE) composite with 50 vol% ?-size CaCu 3 Ti 4 O 12 powder (1 kHz). ........................... 170 Table 4-10 Summary of fitting results for 6 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 50 vol% ?-size CaCu 3 Ti 4 O 12 powder after 10s CC HP. ......................................... 187 Table 4-11 Summary of fitting results for 6 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 50 vol% ?-size CaCu 3 Ti 4 O 12 powder after 20s CC HP. ......................................... 188 Table 4-12 Summary of fitting results for 6 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 50 vol% ?-size CaCu 3 Ti 4 O 12 powder after 30s CC HP. ......................................... 188 Table 4-13 Summary of activation energy for 6 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 50 vol% ?-size CaCu 3 Ti 4 O 12 powder after 10s, 20s, and 30s CC HP. .. 190? Table 4-14 Fitting results for 1 layer annealed CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 10 to 50 vol% ?-size CaCu 3 Ti 4 O 12 powder. ........................................................... 196 Table 4-15 Fitting results for 2, 4 and 6 layer annealed CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 10 vol% ?-size CaCu 3 Ti 4 O 12 powder CC HP for 10, 20 and 30s. ......... 196 Table 4-16 Fitting results for 2, 4 and 6 layer annealed CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 20 vol% ?-size CaCu 3 Ti 4 O 12 powder CC HP for 10, 20 and 30s. ......... 197 Table 4-17 Fitting results for 2, 4 and 6 layer annealed CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 30 vol% ?-size CaCu 3 Ti 4 O 12 powder CC HP for 10, 20 and 30s. ......... 197 Table 4-18 Fitting results for 2, 4 and 6 layer annealed CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 40 vol% ?-size CaCu 3 Ti 4 O 12 powder CC HP for 10, 20 and 30s. ......... 198 Table 4-19 Fitting results for 2, 4 and 6 layer annealed CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 50 vol% ?-size CaCu 3 Ti 4 O 12 powder CC HP for 10, 20 and 30s. ......... 198 Table 4-20 Summary of dielectric data for 1 layer CaCu 3 Ti 4 O 12 /VC88 composite (?-size CaCu 3 Ti 4 O 12 ) (1 kHz). .................................................................................................... 208? xxxiv Table 4-21 Summary of dielectric data for multiple layers CaCu 3 Ti 4 O 12 /VC88 composite in contrast to CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (?-size CaCu 3 Ti 4 O 12 ) with CC hot pressing for 10s (1 kHz). ................................................................................................. 213 Table 4-22 Summary of dielectric constant for multiple layers CaCu 3 Ti 4 O 12 /VC88 composite (?-size CaCu 3 Ti 4 O 12 ) with CC HP for 10s at different temperature (1 kHz). 223? Table 5-1 Summary of dielectric data for 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (nano-size /?-size CaCu 3 Ti 4 O 12 ) annealed at 125 o C (1 kHz). ....................................... 231 Table 5-2 Summary of dielectric data for multiple layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (nano-size/?-size CaCu 3 Ti 4 O 12 ) with CC hot pressing for 10s (1 kHz). ...... 236 Table 5-3 Summary of dielectric data for multiple layers CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (nano-size/?-size CaCu 3 Ti 4 O 12 ) with CC hot pressing for 30s (1 kHz). ...... 243 Table 5-4 Summary of fitted dielectric data for CaCu 3 Ti 4 O 12 multiple layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (nano-size CaCu 3 Ti 4 O 12 ) with CC hot pressing for 30s (1 kHz). ..................................................................................................................... 246 Table 5-5 Summary of dielectric data for multiple layers CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (50vol% nano-size CaCu 3 Ti 4 O 12 ) with CC hot pressing for 10, 20, 30 and 40s (1 kHz). ........................................................................................................................... 248 Table 5-6 Summary of P-E results for one layer 10 to 50 vol% CaCu 3 Ti 4 O 12 /P(VDF- TrFE) composite at 95 o C. .............................................................................................. 261 Table 5-7 Summary of dielectric data for multiple layers CaCu 3 Ti 4 O 12 /VC88 composite (nano-size /?-size CaCu 3 Ti 4 O 12 ) annealed at 125 o C (1 kHz). ....................................... 264 Table 5-8 Physical properties of silane coupling agent (C 8 H 4 Cl 3 F 13 Si) and ceramic (CaCu 3 Ti 4 O 12 ). ................................................................................................................ 268 Table 5-9 Summary of dielectric data for 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (?-size CaCu 3 Ti 4 O 12 ) with 0, 1, 5 and 10 wt% silane with annealed at 125 o C (1 kHz). 277 Table 5-10 Summary of dielectric data for 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (?-size CaCu 3 Ti 4 O 12 ) with 0.3, 0.5, 0.75, 1, 5 and 10 wt% silane with annealed at 125 o C (1 kHz). ........................................................................................................................... 280 Table 5-11 Summary of dielectric data for 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (nano-size and ?-size CaCu 3 Ti 4 O 12 ) with 1, 5 and 10 wt% silane with annealed at 125 o C (1 kHz). ........................................................................................................................... 287? 1 CHAPTER 1 INTRODUCTION AND RESEARCH OBJECTIVES Dielectrics, which are materials responding to an external electric stimulation with a polarization, have been widely used in industries such as capacitors, insulation layer and energy storage devices. From manufacture and device reliability point of view, dielectrics, which are flexible, easy to process, and can stand with high mechanical impact, are highly desirable. Conversely, from property point of view, dielectrics with high dielectric constant and high dielectric strength (or breakdown field E b ) are required for applications, such as high charge-storage density capacitor in IC due to the needs for miniaturizing devices 1-3 . The dielectrics can be inorganic materials, such as Ta 5 O 2 , BaTiO 3 (BT), PbTiO 3 (PT), Pb(Mg 1/3 Nb 2/3 )O 3 (PMN) etc, or organic materials such as polypropylene, polysulfone, polyester etc. Inorganic materials usually exhibit a high dielectric constant (10 2 ~10 4 ), but a low breakdown field and require a high processing temperature 4-6 . Conversely, organic materials can be processed at low temperature and exhibit high breakdown field (up to more than 500 MV/m), but very small dielectric constant (mostly less than 5) 7-18 . Therefore, a great deal of effort has gone into developing ceramic- polymer composites, such as Pb(Mg 1/3 Nb 2/3 )O 3 -epoxy composite and PbZrO 3 -P(VDF- TrFE) composite, which are polymer matrix filled with high dielectric constant inorganic powders to create a new type of dielectric that is flexible and easy to process, and is of relative high dielectric constant and high breakdown strength 19-22 . 2 1.1 Theory of Dielectric Materials 1.1.1 Permittivity Dielectrics respond to an electric field E with polarization P , which reflects the induced dipole moments p . That is 23, 24 : dv p P N i ? = = 1 (1-1) The permittivity ? is used to measure the polarization response of a material to the external electric field. Its definition in DC condition is shown as following 4, 25 : PED += 0 ? (1-2) EED r 0 ' ??? == (1-3) where D is named as electric displacement, 0 ? is the permittivity in vacuum (8.8541878176 ? 10 ?12 C 2 /J?m), ? is permittivity of the material between the plates, r '? is the relative permittivity (or dielectric constant) of a material. Based on the equation (1-2) and (1-3), it can be transformed as: EEP r 00 )1'( ???? =?= (1-4) 1' ?= r ?? (1-5) where? is the dielectric susceptibility of the material. If a time-varying electric field is applied on a dielectric material, the relative permittivity changes with frequency and becomes complex: rrr j "'* ??? ?= (1-6) in which j is the imaginary unit, r '? and r "? are the real and imaginary part of relative permittivity respectively. The loss angle ? is defined as: r r ' " tan ? ? ? = (1-7) where ?tan is also named as loss factor. The relationship between r '? and r "? can be described with the Kramers-Krong relations 25 : 3 du u uu rr ? ? ? ? += 0 22 )("2 )(' ? ? ? ??? (1-8) du u u rrr 22 0 ])('[ 2 )(" ? ? ?? ? ?? ? ?= ? ? ? (1-9) where ?r ? is the permittivity at high frequency limit and ? is the angular frequency. If let ?=0, the above Equation (1-8) becomes: u du u rrrsr ? ? ? +== 0 )(" 2 )0(' ? ? ??? Therefore ? ? ?? ? ? ? ?? d u du u rrrrs ?? ?? ? ==? 00 )(" 2 )(" 2 )(ln)(" 2 0 ??? ? d r ? ? = Or )( 2 )(ln)(" 0 ? ? ?= ? rrsr d ?? ? ??? (1-10) where rs ? is also named as the static permittivity. Equation (1-10) implies that in order to obtain a higher ? ? rrs ?? , then a higher r "? is required. 1.1.2 Origins of Permittivity The polarization P or the induced dipole moment in a dielectric material can originate from different mechanisms. In general, there are four mechanisms for a dielectric material (as illustrated in Figure 1-1) 4, 25 . (1) Electronic polarization: The electric field causes the displacement of the outer electron cloud from the inner positive nucleus in Figure 1-1(a). The response time is about 10 -14 ~10 -16 s. (2) Ionic polarization: Ionic responds to an electric field with a change in the relative distance in between them in Figure 1-1(b) and the response time is varying from 10 -12 ~10 -13 s. (3) Orientational Polarization: If there are dipoles in a material, the electric field generates a torque on each dipole, which causes dipoles aligned along the electric field direction. This is called orientational polarization, as shown in Figure 1-1(c). 4 The response time is strongly dependent on T and ranges over approximately 10 0 ~10 -9 s. (4) Space charge polarization: When the space charge appears in the dielectric, the electric field generates a force on the charge carriers, which separates the positive and negative charges as shown in Figure 1-1(d). The response time which is strongly dependent on T is approximately 10 -4 s. If the frequency << 1/t (t: the response time) in a polarization, the corresponding polarization mechanism would result in a ?? r ?0 and a ?? r that is the static permittivity (as shown in Figure 1-2). 5 (a) (b) (c) (d) Figure 1-1 Schematics of (a) electron polarization, (b) ionic polarization, (c) orientational polarization, (d) space charge polarization. No Field Field Applied E Nucleus Electrons 6 Figure 1-2 The influence of the polarization: (a) real part of relative permittivity and (b) imaginary part of relative permittivity with frequency. ? ? r 10 0 10 4 10 8 10 12 10 16 10 4 10 9 10 13 10 16 ? ? r Electronic Ionic Orientation Space Charge 7 1.1.3 Dielectric Relaxation Dielectric relaxation refers to the relaxation response of a dielectric material to an external electric field, which exhibits a momentary delay in the dielectric response of a material. Dielectric theories for relaxation were developed and virtually have been applied in different systems. Debye relaxation is the dielectric relaxation response of an ideal, non-interacting population of dipoles to an alternating external electric field. The Debye equation assumes that the conductivity of the material is zero, free orientation of non-interacting dipoles and all dipoles exhibit only one relaxation time. Thus, its dielectric permittivity can be written as 25 : 0 1 )(* ?? ?? ??? j rrs rr + ? += ? ? (1-11) Or 2 0 2 1 ' ?? ?? ?? + ? += ? ? rrs rr (1-12) 2 0 2 0 1 )( " ?? ???? ? + ? = ?rrs r (1-13) 2 0 2 0 )( ' " tan ???? ???? ? ? ? ? ? + ? == rrs rrs r r (1-14) where rs ? is the static permittivity, ?r ? is the permittivity at high frequency limit, 0 ? is the characteristic relaxation time and ? ? rrs ?? reflects the strength of the relaxation process. By combing the Equation (1-12) and (1-13), the equation without 0 ?? can be written as: 222 ) 2 (") 2 '( ?? ? =+ + ? rrs r rrs r ?? ? ?? ? (1-15) The schematic of r '? - r "? relation is shown in Figure 1-3 and 1-4. The maximum value of r "? occurs at 0 ? when: 1 00 =?? (1-16) The ?tan reaches its maximum at ? ? : 2/1 )(2 tan ? ? = ? = rrs rrs ?? ?? ? ? ?? (1-17) 8 ? r? ? rs ? ? ? ?=1/? 0 ?" r ?' r ??? ?=0 0 ? (? rs +? r? )/2 (? rs -? r? )/2 ? Figure 1-3 Argand diagram for dielectric material with only one relaxation time based on Debye equation. ? ?=1/? ?=(? rs /? r? ) 1/2 (? 0 ) -1 ? r? ? rs (? rs +? r? )/2 (? rs -? r? )/2 ? ' r ? " r ta n( ? ) Figure 1-4 The schematic of r '? , r "? and ?tan as functions of ? based on Debye equation. 9 1.1.4 Cole and Cole plot Debye equation does not fit the experimental results for most dielectric materials that have a set of relaxation time. Therefore, there are many empirical relaxation equations that have been introduced to describe the relaxation phenomena. For example, Cole and Cole equation is shown as 25, 26 : ? ?? ?? ??? ? ? ? + ? += 1 0 )(1 )(* j rrs rr (1-18) where ? varies 00. After eliminating ?? 0 from the equation (1-18), it is an equation of a circle with center at ] 2 tan 2 )( , 2 [ ?????? ?? ? ? ? rrsrrs and radius of ] 2 sec 2 [ ???? ? ? rrs as shown in Figure 1-5. This is written as following: 222 ] 2 sec 2 [] 2 tan 2 )( "[] 2 )( '[ ???????? ? ?? ? ??? ? = ? ++ + ? rrsrrs r rrs r (1-19) The Davidson-Cole and Havriliak-Negami equations are given by 25 : ? ?? ?? ?? )1( * 0 j rrs rr + ? =? ? ? (1-20) ?? ?? ?? ?? ])(1[ * 1 0 ? ? ? + ? =? j rrs rr (1-21) where 05.55 67 1,450/0.008 120 35 PMN (Pb(Mg 1/3 Nb 2/3 )O 3 ) >6.1 61 5,500/0.05 -15 36 PZT (Pb(Zr 0.52 Ti 0.48 )O 3 ) >7.55 63 1,340/0.004 300 37, 38 PNN (Pb(Ni 1/3 Nb 2/3 )O 3 ) >7.8 55 5,500/0.023 150 36 PVDF 1.76 2.0 5.6/0.05 80 39 P(VDF-TrFE) 50/50mol% 1.8 2.3 15/0.075 70 12, 40 16 x y n CH 2 -CF 2 CF-CF 2 H x y n CH 2 -CF 2 CF-CF 2 Cl 1.2.2.2 Ferroelectric Polymers Poly(vinylidene fluoride) (PVDF) exhibits the high dielectric constant (?11), as well as better piezoelectricity and ferroelectricity 41-43 . PVDF was the first polymer that exhibits both significant piezoelectric and ferroelectric properties. The high electronegative fluorine atom with a van der waals radius of 1.5 ?, is slightly larger than that of hydrogen about 1.2 ?, so the monomer unit has a net dipole moment of about 7.06?10 -30 Cm 25, 30 . The monomer unit is -CH 2 -CF 2 -. Among electroactive polymers, poly(vinylidene fluoride-trifluoroethylene) P(VDF-TrFE) copolymer has been widely studied 7, 44-46 . With increasing film thickness and for longer annealing times, the dielectric constant for P(VDF-TrFE) was found to reach 10 after it was deposited on different substrates, such as Si and SiO 2 47 . After irradiation with 4?10 5 Gy at 120 o C, it was found that a dielectric constant of 28 at 1 kHz was reached in P(VDF-TrFE) 50/50 copolymer 7 . Moreover, its dielectric properties are dependent on composition: the higher ?VDF, then the higher piezoelectric coefficients. Therefore, P(VDF-TrFE) 55/45 copolymer exhibits higher dielectric constant, but low piezoelectric coefficients. The chemical structure of P(VDF-TrFE) is shown as following: Recently, it was found that a new copolymer P(VDF-CTFE) can withstand high electric field 8, 48 , as well as exhibiting a high dielectric constant (?10). The chemical structure of P(VDF-CTFE) is shown as following: 17 1.3 Energy Storage Density The energy stored in a dielectric material under an electric field E can be expressed by the shadow area in Figure 1-9 in which different relationships between E and D are presented 8, 49 : DdEW E ? ?= (1-23) where W E is energy storage density defined as the energy stored in a unit volume (J/m 3 ). (a) (b) (c) E E E E W E W E W D D D Figure 1-9 Relationship of electric displacement D vs. electric field E : (a) linear; (b) nonlinear with positive curvature; (c) nonlinear with negative curvature. Based on Figure 1-9 and Equation (1-23), it can be concluded that a higher D and a higher E are very important to achieve a higher energy density. Additionally, the curvature of D vs. E is also very critical to the W E . For linear dielectrics, the W E can be simplified as 8 : 2 0 ' 2 1 EW rE ??= (1-24) According to Equation (1-24), a higher dielectric strength, which would allow a high electric field to be applied and a higher permittivity, are highly desirable for the dielectrics used in energy storage devices. The dielectric constant and strength of some inorganic and organic materials are given in Table 1-3. As shown in Table 1-3, inorganic materials usually exhibit high dielectric constants, however, their dielectric strengths bE are very low. On the other hand, organic materials have very high dielectric strengths bE , 18 but low dielectric constants. Due to inorganic materials? low bE , inorganic materials usually have small energy densities, whereas organic materials have higher energy densities due to their high dielectric strengths which have been shown in Table 1-3. Therefore, there is a great need to develop a new hybrid ceramic-polymer composite which exhibits high dielectric constant, as well as high dielectric strength. Table 1-3 Dielectric constant r '? & dielectric strength bE of some current dielectric materials. Materials ?' r bE (MV/m) W E at ? bE (kJ/m 3 ) Ref. Inorganic Air 1.007 3 0.01 50 Tantalum oxide 11 4 0.20 6 Quartz, fused 3.85 20 1.70 51 Reconstitute mica 7.8 64 17.67 52, 53 High-Voltage ceramic 500~6000 2 27 54, 55 Organic Epoxy 4 16 1.10 36 Polyester 3.4 28 2.90 36 Polysulfone 3.2 100 35 36 Polypropylene 2.3 140 49 36 Kapton (Polyimide) 3.6 339 312 36 1.4 Applications of Dielectric Materials Dielectric materials have many applications, such as capacitors and electronic package. For dielectric materials used in capacitors, they have two primary functions: (a) energy storage, (b) capacitive coupling in electrical circuit. For electronic package purpose, dielectric materials are used to enclose and protect an electronic device in order to reduce the overall noise between operating supplies such as power and ground. Based on the application, the dielectrics used in capacitors have been categorized into three classes by the Electronic Industries Association (EIA) 4, 25 : Class I: Dielectric materials with a relatively low permittivity (15~500) and a dielectric loss ? 0.003 over a working temperature range from -55 ?C to +85 ?C. Class II: Dielectric materials based on ferroelectrics with high permittivity (500~20,000). 19 Class III: Dielectric materials based on conductive phase with very high capacitances and very low breakdown field. Those materials are presented in Figure 1-10 with their r '? and ?tan . Dielectric materials for temperature compensating capacitor ( %5??? ) are mainly based on barium titanate with titanium dioxide and calcium titanate in order to increase the dielectric constant or to get desired temperature curve. Those materials are presented in lower-left corner of Figure 1-10 56 . Figure 1-10 The classified categories of dielectric materials 56 . ( '? is equivalent to r '? which is described in Section 1.1). High dielectric constant capacitor category can be mainly classified into X5R, X7R, Z5U and Y5U based on temperature coefficient of capacitance (TCC) by the Electronic Industries Association (EIA) standards. Those materials are presented in high- right corner of Figure 1-10 25 . I. For X5R, %15' ?? r ? from -55 ?C to +85 ?C. For X7R, %15' ?? r ? from -55 ?C to +125 ?C. II. For Z5U, %22'%55 ???? r ? from +10 ?C to +85 ?C. III. For Y5V, %22'%82 ???? r ? from -30 ?C to +85 ?C. 20 1.5 Calcium Copper Titanate CaCu 3 Ti 4 O 12 Recently, a new material CaCu 3 Ti 4 O 12 with perovskite-related structure and very different dielectric properties has been reported by M.A.Subramanian 57, 58 . In order to grow CaCu 3 Ti 4 O 12 phase, both conventional powder-sintering techniques and mechanical alloying have been used 57, 59-61 . By calcining at 900-1,000 ?C, a high dielectric constant of 12,000 was reported, and it is found that by decreasing the calcination temperature to around 800 ?C, the dielectric constant has been improved to 10 5 and remains almost constant at temperature between 100 and 600 K (Figure 1-11). In Figure 1-11, the dielectric response is around 100 fold drop around 100 k. However, no detectable crystallographic structure change has been probed 61 . A dielectric constant for CaCu 3 Ti 4 O 12 as high as 20,000 for ceramics and 300,000 for single crystals at 1 kHz and room temperature has been reported 59, 61 . Figure 1-11 The temperature dependence of dielectric constant and loss in CaCu 3 Ti 4 O 12 61 . ( 1 ? is equivalent to r '? which is described in Section 1.1). 21 1.5.1 Crystallographic Structure of CaCu 3 Ti 4 O 12 The ACu 3 Ti 4 O 12 (A=trivalent rare earth or Bi) family of compound was found in 1967 and accurate structure was determined in 1979. The dielectric constant and loss of ACu 3 Ti 4 O 12 family are shown in Table 1-4. Neutron powder diffraction of CaCu 3 Ti 4 O 12 indicates a cubic-perovskite structure with Im3 group symmetry and cubic lattice parameter a=7.391 ? 61 . Figure 1-12 shows the structure of CaCu 3 Ti 4 O 12 . In comparison with ferroelectrics, the high dielectric constant originates from the rattling of Ti 4+ within the TiO 6 octahedron. Moreover, the CaCu 3 Ti 4 O 12 exhibits more constraint than ferroelectrics. The TiO 6 octahedra tilt and form a square planar arrangement around Cu 2+ . Based on structure calculations, it is found that the Ti-O bonds are under tension and increase the polarization of the TiO 6 octahedra 57 . Due to fact that CaCu 3 Ti 4 O 12 is weak scatter, there are only five predicted modes around 444, 453,510, 576 and 761 cm -1 in raman scattering. Among those modes, 444, 453 and 510 cm -1 are related to TiO 6 rotationlike modes, 576 cm -1 is due to Ti-O-Ti anti- streching and 761 cm -1 is assigned to TiO 6 octahedra 62, 63 . Moreover, based on raman spectra and XRD diffraction, there is no evidence found to prove any structure phase transformation up to 46 GPa 64 . However, Fagan et al. reported that when pressure is > 3.0 GPa, the stable structure is rhombohedra (R3) instead of cubic (Im3) 65 . Besides high pressure influence, the gain size effects on the dielectric constant of the CaCu 3 Ti 4 O 12 have been studied 66 . It was observed that the dielectric constant became four times higher varying 2,000 to 8,000 as the grain size increased from 1.3 ?m to 4.1 ?m. 22 Table 1-4 Dielectric and cell edge data for ACu 3 Ti 4 O 12 (at 25 o C) 58 . Compound Relative dielectric constant (?' r ) Loss tangent (tg?) a ( ? at 25 o C) CaCu 3 Ti 4 O 12 10286 0.067 7.391 CdCu 3 Ti 4 O 12 409 0.093 7.384 La 2/3 Cu 3 Ti 4 O 12 418 0.060 7.427 Sm 2/3 Cu 3 Ti 4 O 12 1665 0.048 7.400 Dy 2/3 Cu 3 Ti 4 O 12 1633 0.040 7.386 YCu 3 Ti 3 FeO 12 33 0.308 7.383 Bi 2/3 Cu 3 Ti 4 O 12 1871 0.065 7.413 BiCu 3 Ti 3 FeO 12 692 0.082 7.445 LaCu 3 Ti 3 FeO 12 44 0.339 7.454 NdCu 3 Ti 3 FeO 12 52 0.325 7.426 Figure 1-12 The structure of CaCu 3 Ti 4 O 12 (Cu-blue, Oxygen-red, Ca-yellow) 61 . 23 1.5.2 Origin of Colossal Dielectric Response A few explanations on the colossal dielectric response of CaCu 3 Ti 4 O 12 have been proposed. After having studied by x-ray, optical-, and neutron-diffraction techniques, impedance spectroscopy, and theoretical electronic structure calculations, it is unlikely that the large dielectric response is related with intrinsic properties 58, 59, 61, 67-72 . Intrinsic means CaCu 3 Ti 4 O 12 is a perfectly stoichiometric, defect free single-domain crystal. Based on experimental results, different explanations have been proposed: 1. Subramanian et al. thought the high dielectric constant originates from the creation of internal barrier layer capacitances (IBLC) 57, 58 , presumably at twin boundaries (Figure 1-13) which has been detected by Wu et al. in high-resolution TEM 72 . In boundary layer dielectrics, an effective circuit of parallel capacitors formed from microcrystalline grains is thought to give rise to high dielectric response. 2. Wu et al. pointed out for polycrystalline samples, the main defects lie at grain boundary, while for a single crystal, they will be the dislocations and planar defects. Since the disorder-induced lattice discontinuity or displacement will result in IBLC and change the dielectric response of the material, this cation disorder could have significant implications on the origin of the colossal dielectric responses. 3. Lunkenheimer et al. suggested it might be due to Maxwell-Wagner-type contribution of depletion layers at the interface between sample and contacts 71 . 4. Cohen et al. thought the high dielectric constant originates from the inhomogeneity of local dielectric boundaries where twin, Ca ordering, and antiphase boundaries exist 69 . 5. Adams et al. suggested due to the limited reoxidation in the furnace, there is the formation of semiconducting grains and insulating grain boundaries 59 . Sinclair et al. also thought the semiconductivity of grain is because of the oxygen loss at high temperature 67 . 6. Besides those explanations, other theories such as the electrode/sample effects, doping effect etc, have been proposed 73-77 . Broadband dielectric spectroscopy studies up to 1.3 GHz by Krohns et al. have been carried out 78 . Temperature dependent results based on two different types of contacts (silver-paint and sputtered gold) exhibited significant difference which proved the surface-related origin of the high permittivity value in Figure 1-14. At the same time in broadband frequency studies, besides the Maxwell-Wagner 24 Twin Boundary Tw i n B o undar y a c relaxation, a second relaxation mode showed up as T>180 K for 5 Hz in Figure 1-15. Krohns et al. further confirmed that the second relaxation should be caused by a second surface layer. Thus based on experimental results, Krohns et al. suggested that two relaxations existed: one is related with the internal barrier layer capacitor (IBLC) and the other with surface barrier layer capacitor (SBLC). Figure 1-13 The schematic of twin boundary in CaCu 3 Ti 4 O 12 72 . 25 Figure 1-14 (a) Temperature-dependent dielectric constants and (b) conductivities of single-crystalline CaCu 3 Ti 4 O 12 with sputter gold (solid lines) and silver-paint contacts (symbols) at various frequencies 78 . The dashed and dashed-dotted lines in (b) show an estimate of the intrinsic bulk dc conductivity and the contribution of the insulating layer. ('? is equivalent to r '? which is described in Section 1.1). 26 Figure 1-15 (a) Frequency-dependent dielectric constants, (b) loss, and (c) conductivities of single crystalline CaCu 3 Ti 4 O 12 with silver-paint contacts at various temperatures 78 . ( '? and "? are equivalent to r '? and r "? respectively, which are described in Section 1.1). 27 1.6 Ceramic-Polymer Composites Both advantages and disadvantages of ceramic and polymer have been well discussed in previous sections. In order to combine superior properties of both polymer and ceramics which result in far better performance than those constituent materials, ceramic-polymer composites have been studied as dielectric materials in order to fabricate a flexible hybrid material with better dielectric properties, such as high dielectric constant ?? r and high dielectric strength bE . 1.6.1 General Concepts for Composites The physical properties of composites can be the sum, combination, and product of properties of its constituents based on the properties or connectivity. For example, the total mass is simply the sum of their individual ones. The connectivity was first classified by Newnham et al 79 . Based on their connectivity and morphology of each phase, the dimension is defined as 0-0, 1-0, 2-0, 3-0, 1-1, 2-1, 3-1, 2-2, 3-2, and 3-3 for a 2-phase composite as shown in Figure 1-16, where 0/1/2/3 represent the number of dimensions for each component in the composite 30, 79 . For example, for 0-3 composite it is defined as 0-dimension particle (usually the ceramic particle) and is embedded inside 3-dimensions polymer matrix as shown in Figure 1-16 (blue color: polymer matrix, white color: ceramic particle). 28 Figure 1-16 Ten dimension patterns in diphasic composites 79 . 29 1.6.2 Mixing Rule for Permittivity in Two-Phase Composites (a) (b) Figure 1-17 Schematic of (a) parallel and (b) series connections. It is known that the dielectric property of the composite is a function of many factors: 1) size and shape of ceramic particles; 2) dielectric constants of ceramic particles and polymer respectively; 3) morphology distribution of ceramic in the polymer matrix; 4) volume fraction of ceramic in the composite; 5) the appearance of interfacial layer between ceramic and polymer. For a 2-phase composite, the parallel and series connectivity as shown in Figure 1-17 are two simple cases. The effective dielectric constant ?? is 30 : nnn vv ''' 2211 ??? += (1-25) where: v 1 and v 2 are the volume fraction of the ceramic particles and polymer matrix respectively ( A A v 1 1 = and A A v 2 2 = in parallel case; 21 1 1 dd d v + = and 21 2 2 dd d v + = in series case), ?? 1 and ?? 2 are the dielectric constant of the ceramic particles and polymer matrix respectively, and n is +1 and -1 for parallel and series connection, respectively. In most cases, ceramic-polymer 2-phase composites are statistical mixtures of its components, so the effective dielectric constant of the composite should lie between the values determined by Equation (1-25) for n=-1 and n=1 as is illustrated in the shadow area in Figure 1-18. ?? 2 ?? 1 A 1 A 2 d ?? 1 ?? 2 A d 1 d 2 30 Figure 1-18 Schematic of dielectric constant of two phases 1 and 2 vs. their volume fraction in the mixture: 1, parallel connection; 2, series connection; 3, real composite. Ceramic-polymer 0-3 composites are widely used due to the fact that it is flexible and easy to fabricate. Different models have been introduced to simulate the effective dielectric constant of these composites. For a random ceramic-polymer 0-3 composite, Lichtenecker?s logarithmic law of mixing is shown as following 30 : 2211 'log'log'log ????? += (1-26) Lichtenecker?s equation is modified as: ) ' ' log()1('log'log 2 1 12 ? ? ??? k?+= (1-27) where k is a fitting constant for composite material. The value for k is around 0.3 for most well dispersed ceramic-polymer composites. Das-Gupta et al. also suggested 80 : 1121 1121 2 ')1(')2( ')21(')1(2 '' ?? ?? ?? vv vv ?++ ++? = (1-28) If ceramic particles are sphere in shape, then the Maxwell-Wagner mixing rule is used 81, 82 : )''(''2 )''(2''2 '' 21112 21112 2 ???? ???? ?? ??+ ?++ = v v (1-29) 3 1 2 100% phase 2 100% phase 1 ? 2 ? 1 ? ? 31 Maxwell-Wagner mixing rule is effective for infinite dilution of the dispersed phase that the spherical ceramic particles are separated by distances greater than their characteristic size. If ellipsoidal ceramic particles are randomly distributed into an a polymer matrix, the effective dielectric constant ?? is 83 : 11 2111 1 ')1(' ' vv vv ?+ ?+ = ? ??? ? (1-30) where ? is the field factor ( )1'/'(1 1 21 ??+ = ?? ? L ) and L is defined as the ?equivalent? depolarization coefficient of the particles in the direction of the applied field (0100 nm 1 ~100 nm Figure 1-21 Schematic of electrical layers of extended interface 103 . 1.8.2 Dielectric Properties It is well known that the dielectric properties will be increasingly dominated by their interfacial interactions with their environment, whose outcome is frequently a degree of polarization and charge separation. Based on the influence of interfaces to dielectrics, they can have both passive and active roles, although the distinction is not so clear. Passive Interfaces Since last century, the determination of satisfactory models for the effective macroscopic dielectric function, ??, of the composite materials has received extensive attention 105 . In the beginning, the Maxwell-Wagner model, in which spherical non- interacting particles, A with permittivity ?? A are dispersed in matrix B, of permittivity ?? B , has been applied 81, 82 . Many methods are related to the analysis by Maxwell-Garnett 106 . It is noted that the effective macroscopic dielectric function, ??, is not solely determined by 40 the volume fraction and permittivity of the A and B phases but also by the shape of the A particles, their orientation and their interaction, which have been well discussed 83 . As mentioned before, none of these models take into account the existence of finite interface between A and B phases. The experimental results of Bowler on particles with coatings marked a transition towards employing more realistic interfaces. Bowler indicated that the thickness and uniformity of the coating can have a significant effect on the frequency-dependence of effective macroscopic dielectric function, ?? A 107 . Furthermore, the work of Xue on loss-free two-component composites further demonstrates that the important role played by interfaces on dielectric properties 108 . In some special situation, the interface has become inevitably a large part of the device volume in the development of nanometric devices. For instance, in order to reduce the transistor size, it requires a reduction of gate area and SiO 2 gate thickness to maintain its capacitance. However, it is found that a lesser thickness will cause interfaces deficient in oxygen and less insulating to dominate the gate properties, so a fully insulating gate of SiO 2 requires a minimal thickness of 0.4 nm. In order to solve the problem, alternative dielectrics with higher permittivity and better interfaces are being pursued 109 . Active Interfaces In the above discussion, so far interfaces are considered as passive dielectrics, but they can often take on an active role. O?Konski has confirmed the effect of interfacial conduction on the overall dielectric properties of a random suspension of spherical particles in a dielectric medium 110 . At low frequencies or high conductivity, charge carriers can be efficiently transferred by the applied field around the particle interface, which induce polarization at opposite ends of the particle and creates a large dipole. Therefore, the effective dielectric constant of the system ??, can then exceed ?? A . Reversely, the polarization is reduced at high frequency due to their less transferring efficiency around interface. The permittivity ?? is then determined by ?? A , ?? B and their corresponding volume concentration of particles. Moreover, this model has been developed further by Chew and Sen 111 . This modified model emphasized the importance of the counter-ion component of the diffuse double layer on the A particle. Besides the polarization charge in the double layer, it 41 indicated that a neutral cloud of charge developed outside it and then it is followed by a charge transferring into and across B phase by diffusion. The consequence of this modified model shows that at low frequencies, an out of phase dipole moment forms due to an out of phase and large diffusion cloud. Therefore, it substantially weakens the dipole moment as the frequency increases and then leads to a broader frequency response of the permittivity than the Debye response and similar to the empirical Cole-Cole function frequency employed. Murugaraj et al have reported the results about dielectric enhance in polymer- nanoparticle composites through interphase polarization 112 . As shown Figure 1-23, it was found in this study that the dielectric constant increased monotonically with increasing polyimide (PI)-alumina volume concentration well above the predicted value by Maxwell?s rule below the percolation threshold. More studies have proved that the measured ? composite values were found to exceed the corresponding nanoparticle such as ? polymer< ? particle < ? composite , which is in contrast to the conventiol composite where ? polymer< ? composite < ? particle . The observed dielectric enhancement (? composite -? Maxwell ) exhibited a correlation with the total surface area of the nanoparticle as shown in 1-24 and 1-25, which supported that the enhanced dielectric behavior originated from interfacial interaction and then demonstrated the critical role of the interfacial regions within the nanocomposites in enhancing their dielectric characteristics. Quantitative studies on the interfacial layer using model nanocomposites have been carried out 104, 113, 114 . Work such as mixing nanosized silica into polystyrene matrix indicated that suppressing T g occurred. Based on this finding, quantitative mimicking of T g shifting pursued 104 . This is the first time that this behavior has been quantitatively studied in a controlled nanocomposite system, and quantitative correlation between thin- film thickness and effective interparticle spacing was established. Experimental results showed that a measurable change in T g can occur at effective interfacial spacing, which is about 500 nm. These results were larger than the expected theoretical value 115 , but correlate with other studies that exhibited large change in T g at nanoparticle loading as low as 1 vol% 116 . In addition, using modeling, it would be possible to alter interfacial interaction energy between the silica and polymer using surface modification. Therefore, the results provided a framework for understanding and designing new nanocomposite 42 materials and also could lend insight on the glass-transition phenomenon for polymer in confined geometries. Figure 1-22 The dielectric response vs. alumina volume fraction at 100 kHz and 25 o C 112 . (? is equivalent to r '? which is described in Section 1.1). Figure 1-23 The correlation between the interfacial area and the dielectric enhancement in PI-alumina nanocomposite 112 . (? is equivalent to r '? which is described in Section 1.1). 43 Figure 1-24 Comparison of the Vo-Shi model prediction with experimental results on PI- alumina nanocomposites and epoxy-(PMN-PT) composites, respectively. Also shown are the prediction by Maxwell-wagner rule for both systems 112 . (? is equivalent to r '? which is described in Section 1.1. K is a constant that is dependent on the degree of particle clustering influencing the surface area and the thickness of the interface region between the nanoparticles.). 44 1.9 Objectives of This Research In this work, ceramic-polymer 0-3 composites based on CaCu 3 Ti 4 O 12 ceramic particles as filler are studied. Two different polymer matrices will be employed as matrices in this work: 1). P(VDF-TrFE) 55/45 mol% copolymer which exhibits a high dielectric constant and a weak piezoelectric effect, 2). P(VDF-CTFE) 88/12 mol% (VC88) which exhibits high a dielectric constant and no piezoelectric effect with weak temperature dependence. The goal for this work is to develop 0-3 composite with high dielectric constant. In order to achieve the goal, the following objectives are designed: 1. Preparation of CaCu 3 Ti 4 O 12 ceramic with high dielectric constant and low dielectric loss; 2. Investigation of the polarization mechanism in CaCu 3 Ti 4 O 12 ceramic; 3. Fabrication of micro-size CaCu 3 Ti 4 O 12 -based composite with different processes, such as as-casing, annealing, hot pressing and hot pressing time; 4. Determination of the origin of the loss observed in the composite at low frequency; 5. Fabrication of nano-size CaCu 3 Ti 4 O 12 -based composite with different processes, such as as-casing, annealing, hot pressing and hot pressing time; 6. Property characterization and microstructure study on CaCu 3 Ti 4 O 12 -based composite. 45 References 1. Rao, Y.; Ogitani, S.; Kohl, P.; Wong, C. P. J. Appl. Poly. Sci 2002, 83, 1084-1090. 2. Rao, Y.; Wong, C. P. J.Appl. Poly. Sci 2004, 92, 2228-2231. 3. Zhang, Q. M.; Li, H.; Poh, M.; Xia, F.; Cheng, Z.-Y.; Xu, H.; Huang, C. Nature 2002, 419, (19), 284-287. 4. Barsoum, M. W., Fundamentals of Ceramics. Institute of Physics Publishing: Bristol and Philadephia, 1997. 5. Taylor, G. W., Ferroelectricity and Related Phenomena. Gordon and Breach Science Publishers: New York-London-Paris-Chiba-Ken, 1984; Vol. 3. 6. Cava, R. F.; Peck, W. F. J.; Krajewski, J. J. Nature 1995, 377, (6546), 215-217. 7. Zhang, Q. M.; Bharti, V.; Zhao, X. Science 1998, 280, (26), 2101-2104. 8. Baojin Chu; Xin Zhou; Kailiang Ren; Bret Neese; Minren Lin; Qing Wang; F.Bauer; Q.M.Zhang. Science 2006, 313, (21), 334-336 9. Xia, F.; Cheng, Z.-Y.; Xu, H. S.; Li, H. F.; Zhang, Q. M.; Kavarnos, G. J.; Ting, R. Y.; Abdul-Sedat, G.; Belfield, K. D. Adv. Mater 2002, 14, (21), 1574-1577 10. Simpson, J. O.; Clair, A. K. S. Thin Solid Films 1997, 480, 308-309. 11. Matsuura, T.; Hasuda, Y.; Nishi, S.; Yamada, N. Macromolecules 1991, 24, (18), 5001-5005. 12. Bharti, V.; H.S.Xu; G.Shanthi; Q.M.Zhang. J.Appl. Phys 2000, 87, (1), 452-461. 13. http://www.westlakeplastics.com/pdf/film_pvdf.pdf. 14. http://www.solvayadvancedpolymers.com/static/wma/pdf/8/0/4/6./Primospire_P R250.pdf. 15. http://www.solvayadvancedpolymers.com/static/wma/pdf/3/7/1/6/P3500NTLCD .pdf. 46 16. http://www.goodfellow.com/csp/active/static/A/Polyvinylidenefluoride.HTML. 17. http://www.bayplastics.co.uk/data%20sheets/axxis/prod-axxis-datasheet-Axpet sheet.htm. 18. http://www2.dupont.com/Kapton/en_US/assets/downloads/pdf/E_H-78305.pdf. 19. Newnham, R. E. Ann. Rev. Mat. Sci 1986, 16, 47-68. 20. Dias, C. J.; Das-Gupta, D. K., Ferroelectric Polymer and Ceramic-Polymer Composites. Trans Tech Publications Ltd., Switzerland: 1994; p 217. 21. Gregorio, R.; Jr., M. C.; Bernardino, F. E. J. Mater. Sci. 1996, 31, 2925-2930 22. Bai, Y.; Cheng, Z.-Y.; Bharti, V.; Xu, H. S.; Zhang, Q. M. Appl. Phys. Lett 2000, 76, 3804-3806. 23. VonHippel, A. R., Dielectric Materials and Applications. Cambridge: Technology Press of MIT: Boston, 1954. 24. VonHippel, A. R., Dielectrics and Waves. Wiley: New York, 1954. 25. Kao, K. C., Dielectric Phenomena in Solids. Elsevier Academic Press: San Diego, CA, 2004. 26. Xie, H. K.; Kao, K. C. IEEE Trans Electr Insul 1985, EI-20, 293-294. 27. Newnham, R. E., Properties of Materials. Oxford University Press: New York, 2005. 28. Kittel, C., Introduction to Solid State Physics. Wiley: New York, 1988. 29. Mitsui, T., An introduction to the Physics of Ferroelectrics. Gordon and Breach Science Publishers: New York-London-Paris, 1976. 30. Nalwa, H. S., Ferroelectric Polymers:chemistry, physics,and applications. Marcel Dekker, Inc.: New York.Basel.Hong Kong, 1995. 47 31. Munpakdee, A.; Tontragoon, J.; Siriwitayakron, K.; Tunkasiri, T. J of Mater Sci Lett 2003, 22, 1307-1310. 32. Koyuncu, M.; Pilgrim, S. M. J. Am. Ceram. Soc 1999, 82, (11), 3075-3079. 33. Swartz, S. L.; Shrout, T. R.; Schulze, W. A.; Cross, L. E. J. Am. Ceram. Soc 1984, 67, (5), 311-315. 34. Glazounov, A. E.; Tagantsev, A. K.; Bell, A. J. Phys.Rev.B 1996, 53, 11281- 11284. 35. http://www.memsnet.org/material/bariumtitanatebatio3bulk. 36. http://www.matweb.com/search/SearchSubcat.asp. 37. http://www.memsnet.org/material/leadzirconatetitanatepzt. 38. Zhu, B. P.; Wu, D. W.; Zhou, Q. F.; Shi, J.; Shung, K. K. Appl. Phys. Lett 2008, 93, 012905-3. 39. Goosey, M., Plastics for electronics. Springer: 1999. 40. http://www.memsnet.org/material/pvdftrfecopolymerofvinylidenefl uoridetrifluoroethylenefilm/. 41. He, X.; Yao, K. Appl. Phys. Lett 2006, 89, 112909. 42. Ang, C.; Yu, Z.; L.E.Cross. Appl. Phys. Lett 2003, 83, (9), 1821-1823. 43. Xu, T.-B.; Cheng, Z.-Y.; Zhang, Q. M. Appl. Phys. Lett 2002, 80, 1082. 44. Omote, K.; Ohigashi, H.; Koga, K. J.Appl. Phys 1997, 81, (6). 45. Cheng, Z. Y.; Bharti, V.; Xu, H. S.; Wang, S.; Zhang, Q. M. J.Appl. Phys 1999, 86, (4), 2208-2214. 46. Cheng, Z.-Y.; Zhang, Q. M. J.Appl. Phys 2002, 92, (11), 67496755. 48 47. Li, Y. X.; Yan, l.; Shrestha, r. p.; Yang, D.; Irene, E. A. J Vac Sci Tech A 2007, 25, (2), 275-280. 48. Li, Z. M.; Wang, Y.; Cheng, Z.-Y. Appl. Phys. Lett 2006, 88, (6), 062904-1-3. 49. Arbatti, M. Development of High-Dielectric-Constant Polymer-Ceramic Composites Based on Calcium Copper Titanate. Auburn University, Alabama, 2004. 50. http://library.thinkquest.org/10784/dielectric_strength.html. 51. http://www.goodfellow.com/csp/active/gfMaterialInfo.csp?MA TID=SI61&material=1. 52. www.csgnetwork.com/dieconstantstable.html. 53. www.tpub.com/content/neets/14193/css/14193_138.htm. 54. www.my.execpc.com/~endlr/dielectric_const_.html. 55. Branwood, A.; Hurd, J. D.; Tredgold, R. H. Br.J.Appl.Phys. 1962, 13, 528. 56. Kobayashi, W.; Terasaki, I. Appl. Phys. Lett 2005, 87, 032902. 57. Subramanian, M. A.; Li, D.; Duan, N.; B. A. Reisner; Sleight, A. W. J Solid State Chem 2000, 151, 323-325. 58. Subramanian, M. A.; A.W.Sleight. Solid State Sciences 2002, 4, 347-351. 59. Adams, T. B.; Sinclair, D. C.; R.West, A. Adv.Mater. 2002, 14, (18), 1321-1323. 60. Almeida, A. F. L.; Oliveira, R. S. d.; Go?es, J. C.; Sasaki, J. M.; A.G. Souza Filhoe; Filho, J. M.; Sombra, A. S. B. Mat.Sci.Eng B 2002, 96, 275-283. 61. Homes, C. C.; Vogt, T.; Shapiro, S. M.; Wakimoto, S.; Ramirez, A. P. Science 2001, 293, (27), 673-676. 49 62. Almeida, A. F. L.; P.B.A.Fechine; G?es, J. C.; Valente, M. A.; Miranda, M. A. R.; A.S.B.Sombra. Mat.Sci.Eng B 2004, 111, 113-123. 63. Kretly, L. C.; Almeida, A. F. L.; R.S de Oliveira; J.M Sasaki; Sombra, A. S. B. Microwave and Optical Tech Lett 2003, 39, 145-150. 64. Valim, D.; Filho, A. G. S.; Freire, P. T. C.; Fagan, S. B.; Ayala, A. P.; Filho, J. M.; Almeida, A. F. L.; Fechine, P. B. A.; Sombra, A. S. B.; Olsen, J. S.; Gerward, L. Phys.Rev.B 2004, 70, 132103. 65. Fagan, S. B.; Filho, A. G. S.; Ayala, A. P.; Filho, J. M. Phys.Rev.B 2005, 72, 014106. 66. Brize, V.; Gruener, G.; Wolfman, J.; Fatyeyeva, K.; Tabellout, M.; Gervais, M.; Gervais, F. Mat.Sci.Eng B 2006, 129, 135-138. 67. Sinclair, D. C.; Adams, T. B.; Morrison, F. D.; West, A. R. Appl. Phys.Lett 2002, 80, 2153-2155. 68. Fang, T.-T.; Shiau, H.-K. J. Am. Ceram. Soc 2004, 87, (11), 2072-2079. 69. Cohen, M. H.; Neaton, J. B.; Lixin He; Vanderbilt, D. J.Appl.Phys 2003, 94, 3299-3306. 70. Lunkenheimer, P.; Bobnar, V.; Pronin, A. V.; Ritus, A. I.; Volkov, A. A.; Loidl, A. Phys.Rev.B 2002, 66, 052105. 71. Lunkenheimer, P.; Fichtl, R.; Ebbinghaus, S. G.; Loidl, A. Phys.Rev.B 2004, 70, 172102. 72. Wu, L.; Y. Zhu; S. Park; S. Shapiro; Shirane, G. Phys.Rev.B 2005, 71, 014118. 73. Zhang, L. Appl. Phys. Lett 2005, 87, 022907-3. 74. Yang, J.; Shen, M.; Fang, L. Mat. Lett 2005, 59, 3990-3993. 50 75. Fang, T.-T.; Mei, L.-T.; Ho, H.-F. Acta.Mater 2006, 54, (10), 2867-2875. 76. Patterson, E. A.; Kwon, S.; Huang, C.-C.; Cann, D. P. Appl. Phys.Lett 2005, 87, 182911. 77. Capsoni, D.; Bini, M.; V.Massarotti; G.Chiodelli; M.C.Mozzatic; Azzoni, C. B. J Solid State Chem 2004, 177, 4494-4500. 78. Krohns, S.; Lunkenheimer, P.; Ebbinghaus, S. G.; Loidl, A. J.Appl. Phys 2008, 103, 084107-9. 79. Newnham, R. E.; Skinner, D. P.; Cross, L. E. Mat.Res.Bull 1978, 13, 525-536. 80. Das-Gupta, D. K.; K, D. Thin Solid Films 1988, 158, (1), 93-105. 81. Maxwell, J. C., Electricity and Magnetism. Clarendon Press, Oxford: 1892; p 452. 82. Wagner, K. W., Die Isolierstoffe der Elektrotechnik. Springer, Berlin: 1924; Vol. 1 (H.Schering, ed.). 83. Gao, L.; Gu, J. Z. J. Phys. D: Appl. Phys. 2002, 35, 267-271. 84. Hung, T. V.; Frank, G. S. Microelectronics Journal 2002, 33, 409-415. 85. Mazur, K. In Dielectric and electret properties of PMMA/BaTiO 3 Composite Z.N.WSP in Katowice, Phys.Sec, Polish, 1968; Polish, 1968. 86. Mazur, K. The mechanism of build-up of homocharge in the electrets of PMMA/BaTiO3 Composite. Silesian University, Katowice, Poland, 1968. 87. Mazur, K.; Handerek, J.; Piech, T. Acta.Phys 1970, A, 37-31. 88. Kuo, D.-H.; Chang, C.-C.; Su, T.-Y.; Wang, W.-K.; Lin, B.-Y. Mat.Chem.Phys 2004, 85, 201-206. 89. Adikary, S. U.; Chan, H. L. W.; Choy, C. L.; Sundar, B.; Wilson, I. H. Composites Science and Technology 2002, 62, 2161-2167. 51 90. Dang, Z.-M.; Fan, L.-Z.; hen, Y.; an, C.-W. Chem.Phys.Lett 2003, 369, 95-100. 91. Hilczer, B.; Kulek, J.; Markiewicz, E.; Kosec, M.; Malic, B. J of Non-crystalline solids 2002, 305, 167-173. 92. Lam, K. S.; Wong, Y. W.; Tai, L. S.; Poon, Y. M.; Shin, F. G. J.Appl. Phys 2004, 96, (7), 3896-3899. 93. Jillek, W.; Yung, W. K. C. Int J Adv Manuf Technol 2005, 25, (3-4), 350-360. 94. Dang, Z.-M.; Zheng, Y.; Xu, H.-P. J Appl Polymer Sci 2008, 110, (6), 3473-3479. 95. Xu, R.; Chen, W.; Zhou, J.; Li, Y.; Sun, H. J Wuhan Univ of Tech (Mater.Sci.Ed) 2006, 21, (1), 84-87. 96. Liu, X.-F.; Xiong, C.-X.; Sun, H.-J.; Dong, L.-J.; Li, R.; Liu, Y. Mat.Sci.Eng B 2006, 127, 261-266. 97. Dang, Z.-M.; Wang, L.; Wang, H. Appl. Phys. Lett 2005, 86, 172905-3. 98. Dang, Z.-M.; Wang, L.; Yin, Y.; Zhang, Q.; Lei, Q.-Q. Adv. Mater 2007, 19, (6), 852-857. 99. Wang, L.; Dang, Z.-M. Appl. Phys. Lett 2005, 87, 042903--3. 100. Yao, S.; Dang, Z.-M.; Xu, H.; Jiang, M.; Bai, J. Appl. Phys. Lett 2008, 92, 082902-3. 101. Deepa, K. S.; Nisha, S. K.; P.Parameswaran; Sebastian, M. T.; James, J. Appl. Phys. Lett 2009, 94, 142902-3. 102. Todd, M. G.; Shi, F. G. J.Appl. Phys 2003, 94, (7), 4551-4557. 103. Lewis, T. J. J. Phys. D: Appl. Phys. 2005, 38, 202-212. 104. Schadler, L. Nature Mater 2007, 6, 257-258. 52 105. Tuncer, E.; Serdyuk, Y. V.; Gubanski, S. M. IEEE Trans. Dielectrics Electr. Insulation 2002, 9, 809-828. 106. Maxwell-Garnett, J. C. Phil.Trans.R.Soc. A 1904, 203, 385-420. 107. Bowler, N. J. Phys. D: Appl. Phys. 2004, 37, 326-333. 108. Xue, Q. Physica B 2004, 344, 129-132. 109. Alers, G. B.; Werder, D. J.; Chabal, Y.; Lu, H. C.; Gusev, E. P.; Garfunkel, E.; T.Gustafsson; Urdahl, R. S. Appl. Phys. Lett 1998, 73, (11), 1517-1519. 110. O'Konski, C. T. J.Phys.Chem 1960, 64, 605-619. 111. Chew, W. C.; Sen, P. N. J.Chem.Phys 1982, 77, 4683-4693. 112. Murugaraj, P.; Mainwaring, D.; Mora-Huertas, N. J.Appl. Phys 2005, 98, 054304-6. 113. Anne, M. M. Nature Mater 2005, 4, 651-652. 114. Rittigstein, P.; Rodney, D. P.; Linda, J. B.; John, M. T. Nature Mater 2007, 6, 278-282. 115. Desai, T.; Keblinski, P.; Kumar, S. K. J.Chem.Phys 2005, 122, 134910. 116. Ash, B. J.; Siegel, R. W.; Schadler, L. S. J. Polym. Sci. B 2004, 42, 4371-4383. 53 CHAPTER 2 MATERIALS PREPARATION AND CHARACTERIZATION METHODS In this chapter, several experimental preparation and characterization methods will be addressed. Materials preparation methods, such as CaCu 3 Ti 4 O 12 ceramic synthesis and ceramic-polymer 0-3 composite fabrication, are presented in this work. At the same time, several materials characterization methods, such as X-ray diffraction (XRD), Scanning Electron Microscopy (SEM), Impedance analyzer, Polarization Measurement, are explained in detail. 2.1 Ceramic Synthesis Polycrystalline samples of CaCu 3 Ti 4 O 12 were prepared by solid-state reaction. High purity metal oxide powders of calcium carbonate (CaCO 3 , 99.5 %, Alfa Aesar), copper oxide (CuO, 99.7 %, Alfa Aesar) and titanium dioxide (TiO 2 , 99.8 %, Alfa Aesar) were used to prepare the ceramics. The raw materials were weighted according to the stoichiometric ratio based on the following reaction 1, 2 : CaCO 3 + 3CuO +4TiO 2 = CaCu 3 Ti 4 O 12 + CO 2 ? The mixture of raw materials was grinded in a polyethylene bottle with zirconia grinding pellets. The weight ratio among the raw material, zirconia grinding pellet and mixing liquid media was 1: 2: 3, respectively. The mixing liquid media used in the experiments was either deionized (D.I) water or ethanol. After ball milling, the powder was sieved by using an 80 mesh copper sieve and then dried at 100 o C in an oven for 8 hours. The dry powder was calcined at 1075 ?C or 900 o C in Al 2 O 3 crucible for different times using a 48000 Barnstead Thermolyne furnace, as shown in Figure 2-1. The calcination results in a dark gray colored solid, which was ground to pass an 200 mesh 54 copper sieve to get fine powder. The final powder mixed with a binder was uniaxially pressed into pellets that have a diameter of 13 mm, a thickness of about 1.5 mm, and were sintered at 1075 ?C for different times. The final ceramic pellet is shown in Figure 2-2. Those ceramic processing conditions are shown in Table 2-1. Figure 2-1 Image of 48000 Barnstead Thermolyne furnace. 55 Figure 2-2 Image of Al 2 O 3 crucible and sintered ceramic pellet. Table 2-1 The CaCu 3 Ti 4 O 12 processing conditions. [1] Ball mill for 48,72 and 96 hrs respectively. [2] Sintering for 24, 48 and 72 hrs respectively. Procedure No. 1 st powder milling Calcinaiton 2 nd powder milling Sintering 1 D.I water ball mill [1] 1075 o C/12 hr N/A 1075 o C [2] 2 D.I water ball mill [1] 900 o C/12 hr N/A 1075 o C [2] 3 Ethanol ball mill [1] 900 o C/12 hr N/A 1075 o C [2] 4 Ethanol ball mill [1] 900 o C/12 hr Ethanol ball mill 1075 o C [2] Sintered Ceramic Pellets Al 2 O 3 Crucible 56 2.2 Ceramic-Polymer 0-3 Composite Fabrication 2.2.1 Ceramic-Polymer 0-3 Composite Casting Procedure The CaCu 3 Ti 4 O 12 -P(VDF-TrFE) 0-3 composite was prepared by traditional casting method and hot pressing technique. P(VDF-TrFE) 55/45 mol% copolymer was dissolved in dimethyl formamide (DMF) under magnetic stirring for 5 hours. The image of milled CaCu 3 Ti 4 O 12 powder is shown in Figure 2-3 and its particle size distribution of milled CaCu 3 Ti 4 O 12 powder is given in Figure 2-4, with D 50 ?10.5 ?m (weight percentage) from microtrac S3500 particle size analysis system. After the CaCu 3 Ti 4 O 12 powder had been added into the solution, it was stirred for 8 hours and then sonicated for about 20 minutes. The final CaCu 3 Ti 4 O 12 - P(VDF-TrFE) solution was casted on a glass plate at 70 ?C for 8 hours. The final film was released from glass plate by immersing it into D.I water. The final product is a flexible film, as shown in Figure 2-5. In order to improve the wettability, hot pressing technique was used. The overall process flowchart for CaCu 3 Ti 4 O 12 - P(VDF-TrFE) 0-3 composite fabrication is shown in Figure 2-6. Figure 2-3 SEM image of milled CaCu 3 Ti 4 O 12 powder. 57 Figure 2-4 Particle size distribution of milled CaCu 3 Ti 4 O 12 powder. Figure 2-5 Image of flexible CaCu 3 Ti 4 O 12 - P(VDF-TrFE) 0-3 composite. 110 0 20 40 60 80 100 % P assi n g Size (micros) 58 CuO TiO 2 CaCO 3 Calcination at 900 ?C Sintering at 1075 ?C Ball Milling Polymer Matrix Film Casting Annealing Figure 2-6 Process flowchart for CaCu 3 Ti 4 O 12 -P(VDF-TrFE) 0-3 composite fabrication. 2.2.2 Optimization of Ceramic-Polymer 0-3 Composite The CaCu 3 Ti 4 O 12 - P(VDF-TrFE) composites with different CaCu 3 Ti 4 O 12 volume concentrations (10, 20, 30, 40, 50 vol%) were prepared. A volumetric ratio table for CaCu 3 Ti 4 O 12 - P(VDF-TrFE) samples over a 10 cm ? 15 cm solution casting glass plate is given in Table 2-2. As shown in Table 2-2, a fixed amount of solvent (25 ml) was used in all the experiments. 2.2.2.1 Hot Pressing Process In order to achieve further improvement in the uniformity of ceramic polymer 0-3 composite, the composite samples were pressed with high force (7.5 tons) and high temperature (200 o C). In this work, it was found the solution cast film consisted of two layers: polymer rich layer and ceramic rich layer 3 . Then, two different hot pressing patterns were studied, as shown in Figure 2-7: 1.) PC hot pressing: Polymer rich layer in 59 one film stacking with the ceramic rich layer in another film; 2.) CC hot pressing: Ceramic rich layer in one film stacking with the ceramic rich layer in another film. Table 2-2 Volumetric ratio table for CaCu 3 Ti 4 O 12 - P(VDF-TrFE) composite samples. Figure 2-7 The schematic of (a) PC hot pressing and (b) CC hot pressing. Polymer ceramic volumetric ratios 55/45 P(VDF-TrFE) (g) CaCu 3 Ti 4 O 12 (g) Dimethyl formamide (ml) 100/0 3.2 0 10 90/10 6.09 1.98 25 80/20 4.66 3.41 25 70/30 3.55 4.45 25 60/40 2.74 5.35 25 55/50 2.04 5.97 25 40/60 1.49 6.54 25 (a) PC hot pressing (b) CC hot pressing P o l y m er ri ch l a yer C e r a m i c ri ch l a yer 60 2.2.2.2 Silane Coupling Process Besides the optimization method using hot pressing technology, the effect by using silane coupling agent was studied. In this work, CaCu 3 Ti 4 O 12 -P(VDF-TrFE) composites modified with 0.3, 0.5, 0.75, 1, 5, 10 wt% silane were prepared. The silane coupling agent is manufactured by Alfa Aeasr (A Johnson Matthey Company) and its physical and chemical properties are listed in Table 2-3. It is believed that the bridge- linked action of silane coupling agent can improve the uniformity and then optimize the dielectric response of the composite. The schematic of silane coupling agent reaction process is shown in Figure 2-8. Table 2-3 Physical and chemical properties of silane coupling agent. P(VDF-TrFE) CaCu 3 Ti 4 O 12 Reaction with P(VDF-TrFE) Reaction with CaCu 3 Ti 4 O 12 C F F F C C C C C C C F F F F F F F F F F H H H H Si Cl Cl Cl 1 H, 1H, 2H, 2H-Perfluorooctyltrichlorosilane Figure 2-8 The schematic of silane coupling agent reaction process with P(VDF-TrFE) and CaCu 3 Ti 4 O 12 . Physical and chemical data Product name 1 H, 1H, 2H, 2H-Perfluorooctyltrichlorosilane Synonyms Trichloro- 1 H, 1H, 2H, 2H-Perfluorooctylsilane CAS# 78560-45-9 % Weight 97 Flash Point 54 o C Boiling Point 84-85 o C Melting Point No data Solubility in water Reacts Density (g/ml) 1.638 Molecular Formula C 8 H 4 Cl 3 F 13 Si Molecular Weight (g/mol) 481.55 61 2.2.2.3 Annealing Process The removal of DMF solvent and the improvement in crystallinity of P(VDF- TrFE) played an important role on the overall electric properties of the CaCu 3 Ti 4 O 12 - P(VDF-TrFE) composites. Therefore, an additional process was carried out to study the dielectric response of the composite. As-casted composite films were securely sandwiched between two glass plates in an oven and the annealing process was kept at 125 o C for 8 hours. 2.3 Materials Characterization Methods 2.3.1 Crystalline Structure Determination Using Wide Angle X-ray Diffraction X-ray diffraction (XRD) method has been widely used to characterize different materials such as ceramics and polymers. XRD can provide unique information about materials, such as phases, crystallinity, orientation, etc. The samples were placed on a home-made holder and then were inserted into a Rigaku DMAX-B vertical diffractometer. The X-ray diffraction was scanned at 40 kV and 30 mA with Ni-filtered, CuK? radiation (wavelength?1.54 ?) and the intensity of diffracted X-ray was measured between 15 to 90 o for CaCu 3 Ti 4 O 12 powder, or CaCu 3 Ti 4 O 12 -P(VDF-TrFE) composite, respectively. A scanning speed of 5 o /min and a sampling interval of 0.05 o were used in this work. The obtained diffraction pattern was compared with standard JCPDF data library to confirm the presence of the phase in the materials by matching their unique peaks. The d-spacing can be calculated by Bragg?s law as following 4 : ?? sin2dn = (2-1) Where n is the layer index number, ? is the wavelength of X-rays, d is the spacing between the planes in the atomic lattice, ? is angle between the incident ray and the scattering planes. 2.3.2 Microstructure Analysis Using SEM Scanning Electron Microscopy (SEM) is a type of electron microscope that images the sample surface with high-energy beam of electrons. By interacting with the atoms, those electrons can produce signals that contain information such as the surface morphology and composition distribution. The types of signals produced by the SEM 62 include: secondary electrons, back scattered electrons, characteristic X-ray, cathodoluminescence, and transmitted electrons. Among those signals, secondary electron imaging can produce very high-resolution images of sample surface, which is as high as 1 to 5 nm in size. Samples obtained from the synthesis or fabrication process were stuck on conductive tape and then gold coating using a Pelco SC-6 sputter coater, as shown in Figure 2-9. JEOL JSM 7000F FE-SEM was operated at 20 kV to take the secondary electron images at high magnifications, and compositional analysis was completed using the Oxford Instruments Electron Dispersive X-ray Spectroscopy (EDS) system, as shown in Figure 2-10. 63 Figure 2-9 Image of Pelco SC-6 sputter coater. Figure 2-10 Measurement setup of Scanning Electron Microscopy (SEM). SEM Control PC SEM Sample Chamber Electron Gun Sample Chamber 64 2.3.3 Dielectric Analysis Using Impedane Analyzer In order to characterize the electric properties of the material, there must be a conductive layer used as an electrode on the top. It can be done by either brushing pastes or sputtering metallic materials, such as gold and silver, on the surface of the sample. As for the ceramic pellets, they were polished with 1000 and 2000 grade 3M polishing paper separately in order to obtain a smooth surface prior to the sputtering process. Those ceramic samples were then sputtered with gold on top and bottom surfaces using a Pelco SC-6 sputter coater, as shown in Figure 2-9. However, special masks with diameter of 1.7 and 3.2 mm were designed for a composite purpose, as shown in Figure 2-11. A gold layer about 40 nm thickness was deposited. In the work, Agilent 4294A impedance analyzer (100 Hz to 1,000 kHz) was employed to characterize the dielectric property of the samples and the measured frequency range was 100 to 1,000 kHz, as shown in Figure 2-12. This experiment was calibrated each time to eliminate any background noise. In order to characterize the temperature dependence of the dielectric response, samples were held with a home-made measurement probe, as shown in Figure 2-13, and were then heated using a Fisher Isotemp 800 Series Programmable oven. When two parallel metal plates of area A are separated by a distance d with dielectric materials in between and then attached to the electric circuit, the capacitance can be expressed as 2, 5-7 : d A C r 0 ' ?? = (2-2) where: C is capacitance, '? r is the relative permittivity, 0 ? is the permittivity in vacuum, A is area of electrodes of the capacitor, d is distance between two conductive plates. 65 Figure 2-11 Image of mask with diameter of 1.7 millimeter. Figure 2-12 Image of Agilent 4294A impedance analyzer. 66 Figure 2-13 Setup of home-made probe for temperature dependence measurement. References 1. Homes, C. C.; Vogt, T.; Shapiro, S. M.; Wakimoto, S.; Ramirez, A. P. Science 2001, 293, (27), 673-676. 2. Arbatti, M. Development of High-Dielectric-Constant Polymer-Ceramic Composites Based on Calcium Copper Titanate. Auburn University, Alabama, 2004. 3. Arbatti, M.; Shan, X. B.; Cheng, Z.-Y. Adv. Mater 2007, 19, 1369-1372. 4. Cullity, B. D.; Stock, S. R., Elements of X-Ray Diffraction. Prentice Hall: New Jersey, 2001. 5. Barsoum, M. W., Fundamentals of Ceramics. Institute of Physics Publishing: Bristol and Philadephia, 1997. 6. Kao, K. C., Dielectric Phenomena in Solids. Elsevier Academic Press: San Diego, CA, 2004. 7. Rao, Y.; Ogitani, S.; Kohl, P.; Wong, C. P. J. Appl. Poly. Sci 2002, 83, 1084-1090. Measurement Probe Teflon Platform 67 CHAPTER 3 PROCESSING AND CHARACTERIZATION OF CaCu 3 Ti 4 O 12 CERAMIC 3.1 Introduction In this chapter, the research on the processing and characterization of CaCu 3 Ti 4 O 12 has been carried out and it is well known that the dielectric properties and microstructure of CaCu 3 Ti 4 O 12 varied with different processing conditions, such as calcination temperature, sintering time and post-annealing atmosphere, etc. During the processing study on the CaCu 3 Ti 4 O 12 ceramic, it was observed that with suitable tuned processing parameters, better dielectric performance in CaCu 3 Ti 4 O 12 can be obtained, and this high performance CaCu 3 Ti 4 O 12 could directly benefit the following work in high dielectric constant CaCu 3 Ti 4 O 12 -composites study, which is going to be addressed in Chapter 4 and 5. Therefore in this work, the final goal is to pursue a rectified experimental route in order to produce high performance ceramic. In this chapter, we study the dielectric response of the CaCu 3 Ti 4 O 12 ceramic under different processing conditions, such as sintering temperature, sintering time and annealing condition, etc. 3.2 Experimental High purity metal oxide powders of calcium carbonate (CaCO 3 , 99.5 %, Alfa Aesar), copper oxide (CuO, 99.7 %, Alfa Aesar) and titanium dioxide (TiO 2 , 99.8 %, Alfa Aesar) were used to prepare the polycrystalline samples of CaCu 3 Ti 4 O 12 by solid- state synthesis as described in Chapter 2 1 . Crystalline structure determination: X-ray diffraction (XRD) method has been utilized to characterize the phases of CaCu 3 Ti 4 O 12 ceramic and the measurement angle ranges from 20 to 75 o . 68 Dielectric properties: Those samples were polished and gold was coated on the surface of the pellets as electrodes. Agilent 4294A impedance analyzer was employed to characterize the dielectric property of the samples. The measured frequency range was from 100 Hz to 1 MHz and measured temperature ranged from 25 to 125 o C. Microstructure analysis: The grain size and uniformity of the ceramic were determined by a scanning electron microscope with EDS (SEM JSM-7000F, JEOL). Compositional analysis was completed using the Oxford Instruments Electron Dispersive X-ray Spectroscopy (EDS) system. 3.3 Results and Discussion 3.3.1 Solid State Synthesis The material CaCu 3 Ti 4 O 12 was first prepared using solid state synthesis. The ceramic processing conditions are described in Table 3-1. The phases involved in the formation of the CaCu 3 Ti 4 O 12 were examined using XRD. XRD patterns of calcined CaCu 3 Ti 4 O 12 obtained from the solid state reaction are shown in Figure 3-1. Figure 3-1 shows XRD peaks from oxide mixtures which were calcined at different temperatures (1075 o C and 900 o C) for a period of 12 hours after 48, 72 and 96 hours ball milling process. After confirmation by the XRD of the references (JCPDS), XRD patterns of ceramics show the presence of CaCu 3 Ti 4 O 12 as a single phase and the lattice parameters are close to 7.393(4) ?, which is in agreement with the literature 2, 3 and reference card (75-2188) obtained from the Joint Committee on Powder Diffraction Standards (JCPDS) 4 . Those results suggest that almost all the raw materials have completely reacted and formed the expected main phases. However, it was found that there were two unexpected weak peaks at 2??33 and 58 degrees for calcining at 1075 o C, and three weak peaks at 2??27, 33 and 54 degrees for calcining at 900 o C. Moreover, all the samples calcining at 900 o C behaved with relatively high intensity compared to those at 1075 o C. It indicated that in comparison with calcining at 1075 o C, calcining at 900 o C is prone to result in higher percentage of main CaCu 3 Ti 4 O 12 phases, however due to its low calcination temperature, it also introduces more second phase as shown in Figure 3-1. 69 Table 3-1 The CaCu 3 Ti 4 O 12 processing conditions. [1] Ball mill for 24, 48, 72 and 96 hrs respectively. [2] Sintering for 24, 48 and 72 hrs respectively. Procedure No. 1 st powder milling Calcinaiton 2 nd powder milling Sintering 1 D.I water ball mill [1] 1075 o C/12hrs N/A 1075 o C [2] 2 D.I water ball mill [1] 900 o C/12hrs N/A 1075 o C [2] 3 Ethanol ball mill [1] 900 o C/12hrs N/A 1075 o C [2] 4 Ethanol ball mill [1] 900 o C/12hrs Ethanol ball mill 1075 o C [2] 70 Figure 3-1 XRD patterns on the CaCu 3 Ti 4 O 12 : (a) calcination at 1075 o C after 48, 72 and 96 hrs milling; (b) calcination at 900 o C after 48, 72 and 96 hrs milling according to the procedure #1 and 2 in table 3-1. 20 25 30 35 40 45 50 55 60 65 70 75 2? Int e ns it y (a) 96hrs 72hrs ( 440 ) ( 440 ) ( 422 ) ( 422 ) ( 411 ) ( 411 ) ( 400 ) ( 40 0 ) ( 32 1 ) ( 321 ) ( 22 2 ) ( 222 ) ( 310 ) ( 310 ) ( 220 ) (2 20) ( 211) (2 11) ( 440 ) ( 42 2 ) ( 411 ) ( 400 ) ( 321 ) ( 222 ) ( 310 ) (2 20 ) (2 11) 48hrs Calcination:1075 o C 20 25 30 35 40 45 50 55 60 65 70 75 2? 48hrs 72hrs 96hrs Calcination: 900 o C Inte nsity (b) ( 211) ( 422 ) ( 440 ) ( 440 ) ( 42 2 ) ( 411 ) ( 40 0 ) ( 400 ) ( 321 ) ( 321 ) ( 222 ) ( 22 2 ) ( 310 ) ( 310 ) ( 220) (22 0 ) ( 211) ( 440 ) ( 422 ) ( 411 ) ( 400 ) ( 32 1 ) ( 222 ) ( 310 ) ( 220) (211 ) 71 3.3.2 Effect of Processing On Dielectric Properties The CaCu 3 Ti 4 O 12 exhibited an extraordinarily high dielectric constant, and current experiments have detected no presence of superstructure or crystal structure change. Based on those studies, it appears that the mechanism for the high permittivity is not intrinsic, so the processing may play an important role on the dielectric properties of CaCu 3 Ti 4 O 12 . In the following study, the effect of processing on CaCu 3 Ti 4 O 12 is carried out. Several experimental routes were designed, such as different pellet molding pressures (2500 PSI and 3000 PSI), different ceramic milling time (48 hours, 72 hours and 96 hours), different sintering temperatures (24 hours, 48 hours and 72 hours), and different annealing atmospheres (vacuum and argon gas). 3.3.2.1 Effect of Molding Pressure In this part, the effect of pellet molding pressure on the dielectric properties was studied under the same processing conditions, such as milling time, calcining and sintering temperature. The milling time for those ceramic samples were fixed at 24 hours and the calcining temperature and sintering temperature were set at 1075 o C, respectively. Their dielectric spectrums using different molding pressures are shown in Figure 3-2, and their corresponding SEM images of those fractured samples are listed in Figure 3-3 and 3-4. In the ceramic processing, it is well known that in the preparation stage, the quality of molded ceramic pellet was critical for the final dielectric performance enhancement. Especially, with high molding pressure, it was prone to generate cracks inside the ceramic during the calcination process, which would then prevent the grain size growth and hinder final dielectric property improvement. Based on the results in Figure 3-2, those dielectric spectrums obtained in samples using two molding pressures behave very similarly. The dielectric constant varied from 17,000 to 23,000, and corresponding dielectric loss was stabilized below 0.25 at 1 kHz, as sintering time varied from 24 to 72 hours. It was also found that it tends to result in high loss at high frequency using 2500 PSI. Their SEM images in Figure 3-3 and 3-4 showed that they tend to give small morphology difference. The average grain size using 2500 PSI is: 6.8 ?m, 7.5 ?m, 11.1 ?m and 16.5 ?m for 1 hour, 24 hours, 48 hours and 72 hours sintering, while for 3000 72 PSI, 6.8 ?m, 12.3 ?m, 13.8 ?m and 14.3 ?m for 1 hour, 24 hours, 48 hours and 72 hours sintering, respectively. Based on experimental results, it indicated that ceramic sample using 2500 PSI exhibited lagged grain size growth. Especially for sintering 24 hours, the SEM image indicated that it was in the early calcination stage with average grain size of 7.5 ?m for 2500 PSI, while the grain was about 12.3 ?m with 3000 PSI molding pressure. Moreover, it was found that those samples under 3000 PSI exhibited more porosity, and this porosity phenomenon may be associated with its lower loss at high frequency. Later on, more studies on porosity will be carried out. This suggested that molding pressure could be used as an optimization method in following studies, and longer sintering time such as 24 to 72 hours was necessary in order to enhance the dielectric response. 73 Figure 3-2 Dielectric response vs. frequency for CaCu 3 Ti 4 O 12 samples with 24 hrs D.I water ball milling, calcinated at 1075 o C, and then sintered at 1075 o C for 1 hr, 24 hrs, 48 hrs and 72 hrs using (a) 2500 PSI, and (b) 3000 PSI pellet molding pressure. 100 1k 10k 100k 1M 0 5 10 15 20 25 30 0.0 0.5 1.0 1.5 2.0 2.5 ? ' r (x1000) Freq(Hz) 1 hr 24 hrs 48 hrs 72 hrs 2500 PSI 1 hr 24 hrs 48 hrs 72 hrs (a) tan ? 100 1k 10k 100k 1M 0 5 10 15 20 25 30 0.0 0.5 1.0 1.5 2.0 2.5 1 hr 24 hrs 48 hrs 72 hrs ? ' r (x1000) Freq(Hz) 3000 PSI 1 hr 24 hrs 48 hrs 72 hrs (b) ta n ? 74 Figure 3-3 SEM fractographs of CaCu 3 Ti 4 O 12 after 24 hrs D.I water ball milling, calcinated at 1075 o C, sintered at 1075 o C for (a) 1 hrs, (b) 24 hrs, (c) 48 hrs (d) 72 hr using 2500 PSI pellet molding pressure. (a) (b) (c) (d) 75 Figure 3-4 SEM fractographs of CaCu 3 Ti 4 O 12 after 24 hrs D.I water ball milling, calcinated at 1075 o C, sintered at 1075 o C for (a) 1 hr, (b 24 hrs, (c) 48 hrs (d) 72 hrs by 3000 PSI pellet molding pressure. (a) (b) (c) (d) 76 3.3.2.2 Effect of Ball Milling Time and Sintering time To further investigate the effect of processing on the dielectric properties of CaCu 3 Ti 4 O 12 ceramics, ceramic samples were prepared after 48, 72 and 96 hours ball milling and then sintering for 24, 48, and 72 hours respectively, according the procedure #1 in Table 3-1. The effects of milling time and sintering time have been studied. Their dielectric spectrums and SEM images are shown in Figure 3-5, 3-6, 3-7 and 3-8, respectively. After the initial milling of raw powder for 48, 72, and 96 hours and then following calcination at 1075 o C, the average grain sizes were 2.242?0.3, 2.266?0.4 and 2.372?0.4 ?m, respectively. However, it was found that their dielectric response and the corresponding microstructure changed dramatically after sintering processing. As seen in Figure 3-5 (a), the dielectric constant at 1 kHz was about 24,000 to 42,000 for 48 hours milling, however, the dielectric constant increased abruptly from 70,000 to 85,000 at 1 kHz as for 96 hours milling in Figure 3-5 (c). This difference among different milling times was closely related with particle size reduction and the substantial reduction of the amount in the minor phases via longer milling time. Among those results, a relative better processing condition was observed with 96 hours milling and 72 hours sintering, at which a dielectric constant of 82,300 and loss of 0.12 were achieved. Since it is possible that longer milling time creates a more defect-laden particle which enhances the conductivity properties of the grain, this increase in the conductivity of the grain?s core region could act to increase the permittivity of the materials 5 . After considering the results in Figure 3- 5, longer milling time, such as 96 hours and sintering time such as 72 hours was prone to give better dielectric properties, and thus it can best illustrate the milling effect and sintering effect, respectively. SEM observations in Figure 3-6 indicated that the typical particle size was about 10 to 50?m for 48 hours milling. The grain size for 48 hours milling indicated an increasing trend as sintering time varying from 24 to 48 hours. However, there were substantial differences in the microstructure of the longer milling time, such as 72 and 96 hours, as seen in Figure 3-7 and 3-8. Especially for 96 hours milling, due to the way the material fractured it was difficult to distinguish the grain size, so no precise grain size was given, but it can be clearly seen that there was substantial grain growth, which would collaborate the fact of dielectric enhancements with extended 77 milling time. The improvement of the high frequency dielectric constant usually involves a variation of enhancement factors, such as no oxygen deficiency in the vicinity of grain boundaries, etc. They are closely related with the size of the CaCu 3 Ti 4 O 12 grain divided by the grain boundary thickness 5, 6 . In short, the processing parameters, such as milling time and sintering time, were closely associated with the presence of large semiconducting grains which are seen in Figure 3-8, and could directly influence the final dielectric properties. 78 Figure 3-5 Dielectric response vs. frequency for samples: (a), (b) and (c) after 48, 72 and 96 hrs milling respectively, calcining at 1075 o C for 12 hrs, then sintering at 1075 o C for 24, 48, and 72 hrs according to procedure #1 in table 3-1. 100 1k 10k 100k 1M 0 10 20 30 40 50 60 0.0 0.5 1.0 1.5 2.0 24 hrs 48 hrs 72 hrs ? ' r (x1000) Freq(Hz) tan ? 24 hrs 48 hrs 72 hrs (a) 48 hrs milling 100 1k 10k 100k 1M 0 50 100 150 200 250 300 350 400 450 0 2 4 6 8 10 12 24 hrs 48 hrs 72 hrs tan ? ? ' r (x1000) Freq(Hz) 24 hrs 48 hrs 72 hrs (b) 72 hrs milling 100 1k 10k 100k 1M 0 20 40 60 80 100 120 0.0 0.5 1.0 1.5 2.0 2.5 3.0 tan ? ? ' r (x1000) Freq(Hz) 24 hrs 48 hrs 72 hrs (c) 96 hrs milling 24 hrs 48 hrs 72 hrs 79 Figure 3-6 SEM fractographs of CaCu 3 Ti 4 O 12 for 48 hrs D.I water ball milling, calcining at 1075 o C for 12 hrs, then sintering at 1075 o C for (a) 24 hrs, (b) 48 hrs, (c) 72 hrs. (a) (b) (c) 80 Figure 3-7 SEM fractographs of CaCu 3 Ti 4 O 12 for 72 hrs D.I water ball milling, calcining at 1075 o C for 12 hrs, then sintering at 1075 o C for (a) 24 hrs, (b) 48 hrs, (c) 72 hrs. (b) (c) (a) 81 Figure 3-8 SEM fractographs of CaCu 3 Ti 4 O 12 for 96 hrs D.I water ball milling, calcining at 1075 o C for 12 hrs, then sintering at 1075 o C for (a) 24 hrs, (b) 48 hrs, (c) 72 hrs. (a) (b) (c) 82 3.3.2.3 Effect of Calcination Temperature and Milling Solvent Besides the milling effect and sintering effect to the CaCu 3 Ti 4 O 12 , the calcination temperature of the material is crucial. Since the calcination temperature might change the densification and grain growth process, elaborate calcination characterization of the material is important to the dielectric enhancement. The results in Figure 3-9 exhibit dielectric spectrum measured from CaCu 3 Ti 4 O 12 calcining at 900 o C. After the initial raw powder milling for 48, 72, and 96 hours and following calcination at 900 o C, corresponding average grain sizes were 5.23?1.1, 5.45?1.2 and 5.89?1.3 ?m respectively, which was relatively larger than the results calcining at 1075 o C. In comparison with those sintered samples under two different calcination processes, it was interesting to note that both shared similar trend that all the experimental results after 48 and 72 hours milling exhibited unsatisfactory dielectric response. Only when the milling time exceeds 96 hours which may reach its critical grain size that their dielectric response can be enhanced. Especially, it was found that the dielectric constant increased from 83,000 and 160,000, and dielectric loss remained as small as 0.15 at 1 kHz, as shown in Figure 3-5 and 3-9. With both calcination temperatures, it was clear that the dielectric response was not satisfactory, due to either the dielectric constant being relatively low, or the dielectric loss was high if milling time is bellow 72 hours, as shown in Figure 3-5 and Figure 3-9. The dielectric enhancement is obviously correlated with differences in ceramic microstructure and especially, with the average grain size. According to IBLC model, the enhancement of the dielectric constant was related to the ratio between grain and grain boundary thickness, and the dielectric constant of ceramic can be expressed as 7 : gb gbg gbeff d dd + =?? (3-1) Where ? eff is the effective dielectric constant of a given material, ? gb is the dielectric constant of intrinsic bulk, d g and d gb are the thickness of the grains and grain boundary layers. Corresponding SEM images are shown in Figure 3-10. It can be clearly observed that the structure tends to be more homogeneous and substantial grain growth occured with dimensions above 60 ?m for CaCu 3 Ti 4 O 12 calcining at 900 ?C, in comparison to 10 to 50 ?m at 1075 ?C in Figure 3-6. Based on the SEM images shown in Figure 3-10 and 83 dielectric results in Figure 3-9, the highest of dielectric constant at 1 kHz was up to 160,000 and accordingly, larger grain size was obtained in the same sample. In order to better understand what is occurring during sintering, the shrinkage rate and density change were been measured (see Table 3-2 and 3-3). The shrinkage rate of calcining at 900 ?C was almost double that at 1075 ?C, which strongly proved the better densification and grain growth. All the results together with the results in Tables 3-2 and 3-3 support the argument that lower calcination temperature such as at 900 ?C is beneficial for density improvement and grain size growth, which then contributed the increasing of dielectric constant with extended milling time and sintering time. 84 Figure 3-9 Dielectric response vs. frequency for samples: (a), (b) and (c) after 48, 72 and 96 hrs milling respectively, then sintering for 24, 48, and 72 hrs according to procedure #2 in Table 3-1. 100 1k 10k 100k 1M 0 50 100 150 200 250 300 350 400 450 0 2 4 6 8 10 ta n ? Freq(Hz) 24 hrs 48 hrs 72 hrs ? ' r (x1000) 24 hrs 48 hrs 72 hrs (a) 48 hrs milling 100 1k 10k 100k 1M 0 70 140 210 280 350 420 490 560 630 0 2 4 6 8 10 24 hrs 48 hrs 72 hrs tan ? Freq(Hz) ? ' r (x1000) (b) 72 hrs milling 24 hrs 48 hrs 72 hrs 100 1k 10k 100k 1M 0 30 60 90 120 150 180 210 240 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 tan ? 24 hrs 48 hrs 72 hrs ? ' r (x1000) Freq(Hz) (c) 96 hrs milling 24 hrs 48 hrs 72 hrs 85 Figure 3-10 SEM fractographs of CaCu 3 Ti 4 O 12 for 48 hrs D.I water ball milling, calcinated at 900 o C, then sintering at 1075 o C for (a) 24 hrs, (b) 48 hrs, (c) 72 hrs. (a) (b) (c) 86 Table 3-2 Shrinking rate of the pellet. [1] [2] Ball mill 48 hrs Sintering 24 hrs 7.6% 14.1% Sintering 48 hrs 8.4% 14.2% Sintering 72 hrs 7.5% 14.2% Ball mill 72 hrs Sintering 24 hrs 9.1% 14.8% Sintering 48 hrs 9.5% 13.5% Sintering 72 hrs 9.5% 14.4% Ball mill 96 hrs Sintering 24 hrs 7.5% 15.1% Sintering 48 hrs 8.1% 14.0% Sintering 72 hrs 8.0% 14.0% [1] Method one: Calcinations at 1075 ?C for 12 hrs, then sintering at 1075 ?C. [2] Method two: Calcinations at 900 ?C for 12 hrs, then sintering at 1075 ?C. * Sample diameter shrinking rate. Table 3-3 Density of the pellet: g/cm 3 . [1] [2] Ball mill 48 hrs Sintering 24 hrs 4.4 4.7 Sintering 48 hrs 4.5 4.7 Sintering 72 hrs 4.4 4.7 Ball mill 72 hrs Sintering 24 hrs 4.6 4.8 Sintering 48 hrs 4.7 4.8 Sintering 72 hrs 4.5 4.9 Ball mill 96 hrs Sintering 24 hrs 4.6 4.7 Sintering 48 hrs 4.6 4.8 Sintering 72 hrs 4.6 4.8 [1] Method one: Calcinations at 1075 ?C for 12 hrs, then sintering at 1075 ?C. [2] Method two: Calcinations at 900 ?C for 12 hrs, then sintering at 1075 ?C. 87 Figure 3-11 (a) and (b) show the dielectric spectrums of the CaCu 3 Ti 4 O 12 with 72 hours ethanol milling, whose experimental route was based on the procedure #3 and #4 in Table 3-1. Compared with the D.I water milling results, due to the fact that ethanol can lower the surface energy of powder and thereby efficiently avoid agglomeration between particles, a better milling effect was achieved, and dielectric results were shown in Figure 3-11 (a). In addition, the dielectric properties were further enhanced by introducing a 2 nd ethanol ball milling. For instance, with the same processing in Figure 3-11 (a) followed by a 2 nd 24 hours ethanol ball milling after calcinations, the dielectric constant has been improved to 190,000, while loss remained as small as 0.152 at 1 kHz, as shown in Figure 3-11 (b) which was even better than the results with 96 hours D.I water milling as shown in Figure 3-9 (c). Those results have experimentally elucidated the fact that besides the influence of the thermal treatment, milling solvent also played important role in the dielectric response. Upon verification, the technique could prove useful in enhancing the dielectric properties of CaCu 3 Ti 4 O 12 . 88 Figure 3-11 Dielectric response vs. frequency for samples: (a) after 72 hrs milling according to procedure #3 in Table 3-1; (b) after 72 hrs milling according to procedure #4 in Table 3-1. 100 1k 10k 100k 1M 0 40 80 120 160 200 240 280 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 24 hrs 48 hrs 72 hrs tan ? Freq(Hz) ? ' r (x1000) (b) 72 hrs milling 24 hrs 48 hrs 72 hrs 100 1k 10k 100k 1M 0 20 40 60 80 100 120 0 2 4 6 8 10 ? ' r (x1000) Freq(Hz) 24 hrs 48 hrs 72 hrs (a) 72 hrs milling tan ? 24 hrs 48 hrs 72 hrs 89 3.3.2.4 Effect of Thickness on Dielectric Properties Based on those SEM fractographs which were shown in Figure 3-6 to 3-8 and Figure 3-10, it was clear that there were pores on those ceramic samples. By extending the sintering time, those pores generally tended to diminish, while their dielectric properties also showed indication of enhancement. Therefore, those pores were obviously related to their corresponding dielectric properties. In order to better understand the role of those pores on dielectric properties, further experiments on the effect of thickness have been carried out. Ceramic samples after 96 hours milling according to procedure #2 in Table 3-1 were chosen in this study and their corresponding results were already shown in Figure 3-9 (c). For each sample, it was polished on both surfaces (top and bottom) to three different sample thicknesses, such as 0.79 mm, 0.60 mm and 0.38 mm, and their individual experimental results are shown in Figure 3-12 to 3-14. Due to the limitation of polishing techniques, thickness errors were allowed and corresponding )( ?ErSD were 0.015, 0 and 0.015 mm. In Figures 3-12 to 3-14, it was curious to find that the corresponding dielectric constant was increasing with decreasing sample thickness. More specially, for example, for 24 hours sintering, it increased from 41,100 to 56,100, for 48 hours sintering, it increased from 186,000 to 289,000 and for 72 hours sintering, it changed from 199,000 to 238,000. Compared with the results in Figure 3-9 (c), those results were significantly improved, except the sample with 24 hours sintering. This difference originated from the fact that the dielectric property was not only influenced by sintering time, but also associated with their thickness. As the sintering time was short, such as 24 hours in this study, grain growth was between its initial stage and intermediate stage, which were characterized with neck growth and enclosing pore channels at grain edges. Thus, especially at the edge area in those sintered samples, their dielectric properties were easily prone to fluctuate. SEM fractographs of those samples before polishing processing are shown in Figures 3-16 to 3-18. For each sintered sample, three different locations, such as edge, middle and core areas were studied as shown in Figure 3-15. In Figures 3- 16 to 3-18, they presented a slight increase on the pores? surface density as moving from edge to core area, for example, 51 to 60 pores for 24 hours sintering, 57 to 75 pores for 48 hours sintering and 55 to 100 pores for 72 hours sintering. Each individual pore 90 resembled one individual dipole in dielectrics, which can bound equal charge in magnitude but opposite in polarity. Therefore, it was found that with diminishing thickness, the increasing pore surface density lead to increasing quantities of dipole moments, which was associated with dielectric constant increase. SEM fractographs have collaborated with results in Figure 3-12 to 3-14. With further studies with Cole-Cole equations, analyzed results were shown in Figure 3-18 to 3-20. The empirical Cole-Cole relation is shown as following: ? ? r ?? * = ? ?? ?? ??? ? ? ? + ? =?? 1 0 )(1 ''' j j rrs rrr (3-2) Based on the results in Figure 3-19 to 3-21, the relaxation time ? 0 for 24, 48 and 72 hours sintering increased from 0.215 ?s to 0.318 ?s, 0.937 ?s to 1.707 ?s and 0.959 ?s to 1.667 ?s, respectively. Figure 3-22 shows the relationship of ?? (? s -? ? ) vs. sample thickness and it was found that the ?? was increasing with decreasing thickness. As there are more dipoles inside, it corresponds to longer relaxation time, which has been well confirmed with Cole-Cole equations. All the experimental results have indicated that those pores in those ceramic samples played an important role in the dielectric properties. 91 Figure 3-12 Dielectric response vs. frequency for samples with different sample thickness (1.60 mm, 0.78 mm, 0.60 mm and 0.36 mm, respectively) after 96 hrs milling and then 24 hrs sintering according to procedure #2 in Table 3-1. Figure 3-13 Dielectric response vs. frequency for samples with different sample thickness (1.25 mm, 0.79 mm, 0.60 mm and 0.39 mm, respectively) after 96 hrs milling and then 48 hrs sintering according to procedure #2 in Table 3-1. 100 1k 10k 100k 1M 0 20 40 60 80 100 120 140 0 2 4 6 8 10 24 hrs ta n ? Freq(Hz) ? ' r (x1000) 1.60 mm 0.78 mm 0.60 mm 0.36 mm 100 1k 10k 100k 1M 0 50 100 150 200 250 300 350 0 2 4 6 8 10 tan ? ? ' r (x1000) Freq(Hz) 1.25 mm 0.79 mm 0.60 mm 0.39 mm 48 hrs 92 Figure 3-14 Dielectric response vs. frequency for samples with different sample thickness (1.13 mm, 0.81 mm, 0.60 mm and 0.38 mm, respectively) after 96 hrs milling and then 72 hrs sintering according to procedure #2 in Table 3-1. Figure 3-15 Illustration of edge, middle, core areas in CaCu 3 Ti 4 O 12 ceramic pellet for SEM fractographs. 100 1k 10k 100k 1M 0 50 100 150 200 250 300 0 2 4 6 8 10 72 hrs ta n ? Freq(Hz) ? ' r (x1000) 1.13 mm 0.81 mm 0.60 mm 0.38 mm Core Edge Middle Middle Edge Top surface Bottom surface 93 Figure 3-16 SEM fractographs of CaCu 3 Ti 4 O 12 after 96 hrs milling and then 24 hrs sintering according to procedure #2 in Table 3-1: (a) edge area, (b) middle area, (c) core area. (a) (b) (c) Edge Middle Core Pore 94 Figure 3-17 SEM fractographs of CaCu 3 Ti 4 O 12 after 96 hrs milling and then 48 hrs sintering according to procedure #2 in Table 3-1: (a) edge area, (b) middle area, (c) core area. (a) (b) (c) Edge Middle Core 95 Figure 3-18 SEM fractographs of CaCu 3 Ti 4 O 12 after 96 hrs milling and then 72 hrs sintering according to procedure #2 in Table 3-1: (a) edge area, (b) middle area, (c) core area. (a) (b) (c) Edge Middle Core 96 Figure 3-19 Cole-cole plot of the dielectric data of samples with different sample thickness (0.78 mm, 0.60 mm and 0.36 mm, respectively) after 96 hrs milling and then 24 hrs sintering according to procedure #2 in Table 3-1. Figure 3-20 Cole-cole plot of the dielectric data of samples with different sample thickness (0.79 mm, 0.60 mm and 0.39 mm, respectively) after 96 hrs milling and then 48 hrs sintering according to procedure #2 in Table 3-1. 0 1020304050607080 5 10 15 20 25 30 0.318?s 0.230?s 0.215?s ? " r (x1000) ?' r (x1000) 0.78 mm 0.60 mm 0.36 mm 24 hrs 0 50 100 150 200 250 300 350 0 50 100 150 1.707?s 0.937?s 1.630?s 48 hrs ? " r (x1000) ?' r (x1000) 0.79 mm 0.60 mm 0.39 mm 97 Figure 3-21 Cole-cole plot of the dielectric data of samples with different sample thickness (0.81 mm, 0.60 mm and 0.38 mm, respectively) after 96 hrs milling and then 72 hrs sintering according to procedure #2 in Table 3-1. Figure 3-22 The relationship of ?? (? rs -? r? ) vs. sample thickness after 96 hrs milling and then 24, 48 and 72 hrs sintering according to procedure #2 in Table 3-1. 0 50 100 150 200 250 300 0 20 40 60 80 100 1.667?s 0.959?s 1.01?s 72 hrs ? " r (x1000) ?' r (x1000) 0.81 mm 0.60 mm 0.38 mm 0.3 0.4 0.5 0.6 0.7 0.8 0.9 0 50 100 150 200 250 300 ?? (x1000) Thickness (mm) Sintering 24 hrs Sintering 48 hrs Sintering 72 hrs 98 3.3.2.4 Effect of CuO Doping on Dielectric Properties In order to study the dielectric behavior in CaCu 3 Ti 4 O 12 , the effect of CuO doping was quantitatively evaluated in this study. CaCu 3 Ti 4 O 12 with 5% and 10% CuO doping were prepared according to procedure #1 after 72 hours D.I water milling in Table 3-1. Many efforts have been devoted recently to understand the role of CuO on the enhancement of dielectric constant. It was generally thought when large abnormal grains are developed, the dielectric constant become improved 8 . For polycrystalline sample, the main defects are at grain boundary, however in single crystal, they are the dislocation and the planar defects, which could be caused by cation disorder 9 . It has been reported that those defects would form internal barrier layer capacitor (IBLC) and they would lead to unusual dielectric properties. In recent work, the discontinuous grain growth has been found in the place where there is the Cu-deficiency. The important role of CuO has been reported 2, 10 . Those Cu ions are segregated at grain boundary and a second phase of CuO located at the triple-point site 8 . Experimental results show the formation of oxygen deficiency that happen in the grain is sufficient to establish conductivity within the grains 6 . With the CuO dopant, it enhances the oxygen deficiency and then improves the conductivity. It means that it is the high conductivity resulting in the high dielectric constant. Figure 3-23 shows the frequency spectra of dielectric constant and dielectric loss obtained on a representative sample as-sintered. It was found that the maximum dielectric constant was 15,900 at 1 kHz after 48 hours sintering with 5% CuO doping, while it increased to 28,200 at 1 kHz after 72 hours sintering with 10% CuO doping. At the same time, the dielectric loss remained as low as 0.06 to 0.13 at 1 kHz. It indicated that increasing of CuO doping altered the conductivity at the grain boundary and attributed the formation of IBLC under extended sintering time such as 72 hours, which would explain the improvement. This process is associated with the formation of a liquid CuO-TiO 2 phase during the sintering process, where the densification of the ceramic can be improved by liquid phase 11 . In order to understand it, the EDS were carried out at two different sites: one was at grain and the other was at grain boundary. Figures 3-24 to 3-35 show the SEM and EDS results with 5% and 10% CuO doping after sintering for 24, 48 and 72 hours. Based on the EDS experiments, a strong Cu signal was detected along the grain boundaries, which reveals the segregations of Cu ions to the grain boundaries. 99 Especially for the 10% CuO, the signal of CuO increased from 50 to 69 wt%, which was correspondent to the enhancement of dielectric response. Combined with all the results, it was believed that CuO doping played an important role in attributing to the formation of the barrier layer capacitors. Figure 3-23 Dielectric response vs. frequency of the CaCu 3 Ti 4 O 12 after 72 hrs D.I water ball milling according to procedure #1 in table 3-1 with (a) 5 % CuO doping; (b) 10 % CuO doping 100 1k 10k 100k 1M 0 5 10 15 20 0.0 0.2 0.4 0.6 0.8 1.0 24 hrs 48 hrs 72 hrs tan ? Freq(Hz) ? ' r (x1000) (a) 24 hrs 48 hrs 72 hrs 5% CuO 100 1k 10k 100k 1M 0 5 10 15 20 25 30 35 40 0.0 0.2 0.4 0.6 0.8 1.0 ta n ? ? ' r (x1000) Freq(Hz) 24 hrs 48 hrs 72 hrs (b)10% CuO 24 hrs 48 hrs 72 hrs 100 Figure 3-24 SEM fractographs and EDS analysis results of CaCu 3 Ti 4 O 12 with 5% CuO dopant sintering for 24 hrs at site #1. Element App Intensity Weight% Weight% Atomic% Conc. Corrn. Sigma O K 19.86 0.4900 41.89 0.73 70.35 Ca K 6.02 1.1127 5.59 0.15 3.75 Ti K 23.15 0.8922 26.82 0.41 15.04 Cu K 21.21 0.8530 25.70 0.50 10.87 Totals 100.00 Site #1 101 Figure 3-25 SEM fractographs and EDS analysis results of CaCu 3 Ti 4 O 12 with 5% CuO dopant sintering for 24 hrs at site #2. Element App Intensity Weight% Weight% Atomic% Conc. Corrn. Sigma O K 2.22 0.4425 16.09 1.84 39.75 Ca K 1.85 1.1428 5.20 0.38 5.13 Ti K 8.86 0.9402 30.30 1.07 25.00 Cu K 13.75 0.9125 48.41 1.51 30.12 Totals 100.00 Site #2 102 Figure 3-26 SEM fractographs and EDS analysis results of CaCu 3 Ti 4 O 12 with 5% CuO dopant sintering for 48 hrs at site #1. Element App Intensity Weight% Weight% Atomic% Conc. Corrn. Sigma O K 15.27 0.4936 39.34 0.81 68.32 Ca K 4.69 1.1140 5.36 0.16 3.72 Ti K 18.70 0.8978 26.51 0.45 15.38 Cu K 19.44 0.8597 28.79 0.57 12.59 Totals 100.00 Site #1 103 Figure 3-27 SEM fractographs and EDS analysis results of CaCu 3 Ti 4 O 12 with 5% CuO dopant sintering for 48 hrs at site #2. Element App Intensity Weight% Weight% Atomic% Conc. Corrn. Sigma O K 9.51 0.5116 34.55 0.99 64.19 Ca K 2.93 1.1143 4.89 0.18 3.63 Ti K 12.29 0.9083 25.16 0.51 15.61 Cu K 16.62 0.8730 35.40 0.74 16.56 Totals 100.00 Site #2 104 Figure 3-28 SEM fractographs and EDS analysis results of CaCu 3 Ti 4 O 12 with 5% CuO dopant sintering for 72 hrs at site #1. Element App Intensity Weight% Weight% Atomic% Conc. Corrn. Sigma O K 12.47 0.4496 34.04 0.85 63.06 Ca K 5.63 1.1258 6.13 0.17 4.53 Ti K 21.79 0.9039 29.58 0.48 18.30 Cu K 21.38 0.8677 30.24 0.57 14.11 Totals 100.00 Site #1 105 Figure 3-29 SEM fractographs and EDS analysis results of CaCu 3 Ti 4 O 12 with 5% CuO dopant sintering for 72 hrs at site #2. Element App Intensity Weight% Weight% Atomic% Conc. Corrn. Sigma O K 0.59 0.5159 3.74 0.61 12.27 Ca K 1.35 1.1397 3.87 0.21 5.07 Ti K 6.94 0.9693 23.32 0.52 25.57 Cu K 20.25 0.9550 69.07 0.72 57.09 Totals 100.00 Site #2 106 Figure 3-30 SEM fractographs and EDS analysis results of CaCu 3 Ti 4 O 12 with 10% CuO dopant sintering for 24 hrs at site #1. Element App Intensity Weight% Weight% Atomic% Conc. Corrn. Sigma O K 25.24 0.4929 41.91 0.46 70.39 Ca K 7.53 1.1122 5.54 0.09 3.72 Ti K 29.04 0.8924 26.63 0.25 14.94 Cu K 27.03 0.8532 25.92 0.31 10.96 Totals 100.00 Site #1 107 Figure 3-31 SEM fractographs and EDS analysis results of CaCu 3 Ti 4 O 12 with 10% CuO dopant sintering for 24 hrs at site #2. Element App Intensity Weight% Weight% Atomic% Conc. Corrn. Sigma O K 2.05 0.4026 9.84 0.55 27.16 Ca K 3.66 1.1572 6.11 0.14 6.73 Ti K 16.71 0.9479 33.99 0.37 31.33 Cu K 23.96 0.9231 50.06 0.47 34.78 Totals 100.00 Site #2 108 Figure 3-32 SEM fractographs and EDS analysis results of CaCu 3 Ti 4 O 12 with 10% CuO dopant sintering for 48 hrs at site #1. Element App Intensity Weight% Weight% Atomic% Conc. Corrn. Sigma O K 17.75 0.4584 36.45 0.50 65.42 Ca K 7.11 1.1225 5.97 0.10 4.27 Ti K 27.70 0.9003 28.98 0.28 17.38 Cu K 26.20 0.8630 28.60 0.34 12.93 Totals 100.00 Site #1 109 Figure 3-33 SEM fractographs and EDS analysis results of CaCu 3 Ti 4 O 12 with 10% CuO dopant sintering for 48 hrs at site #2. Element App Intensity Weight% Weight% Atomic% Conc. Corrn. Sigma O K 1.01 0.4980 5.72 0.49 17.81 Ca K 1.62 1.1413 3.99 0.13 4.97 Ti K 8.61 0.9650 25.03 0.36 26.04 Cu K 22.03 0.9476 65.26 0.51 51.19 Totals 100.00 Site #2 110 Figure 3-34 SEM fractographs and EDS analysis results of CaCu 3 Ti 4 O 12 with 10% CuO dopant sintering for 72 hrs at site #1. Element App Intensity Weight% Weight% Atomic% Conc. Corrn. Sigma O K 9.29 0.4042 25.84 0.55 53.50 Ca K 7.07 1.1422 6.96 0.12 5.75 Ti K 27.34 0.9151 33.57 0.33 23.22 Cu K 26.39 0.8819 33.63 0.38 17.53 Totals 100.00 Site #1 111 Figure 3-35 SEM fractographs and EDS analysis results of CaCu 3 Ti 4 O 12 with 10% CuO dopant sintering for 72 hrs at site #2. Element App Intensity Weight% Weight% Atomic% Conc. Corrn. Sigma O K 14.65 0.8022 18.56 0.38 46.21 Ca K 2.34 1.0952 2.17 0.07 2.16 Ti K 8.84 0.9506 9.45 0.14 7.86 Cu K 64.09 0.9335 69.82 0.37 43.77 Totals 100.00 Site #2 112 3.3.2.5 Effect of the Annealing Time on Dielectric Properties Ceramic samples prepared according to procedure #1 in Table 3-1 with sintering 24 hours were treated with post-annealing such as vacuum or argon. Figure 3-36 (a), (b) and (c) show their dielectric spectrum of the CaCu 3 Ti 4 O 12 subjected to post-annealing. As annealed in vacuum or argon at 1000 o C, an increase in dielectric constant at 1 kHz from 1,210 to 62,900 in vacuum for 1 to 5 hours and 425,000 to 4,010,000 in argon for 1 to 24 hours were observed as shown in Figure 3-36 (a) and (b). XRD results confirmed that there were no phase changes, and SEM images reveal no differences with its as-sintered ceramics, except a heavy oxidation layer on the sample surfaces in Figure 3-37. Wang and Zhang 12 have reported that the dielectric peak can be eliminated by annealing in oxidizing (O 2 ) atmosphere and created by annealing in reducing (N 2 ) atmosphere. This demonstrated that the colossal dielectric constant was closely related with oxygen vacancies which enabled the grains of the CaCu 3 Ti 4 O 12 ceramic to be more conductive. The increase in conductivity of the grains would lead to enhanced dielectric constant 5 . Later on, in the following annealing study, it exhibits the similar trend that the dielectric constant at 1 kHz increased with annealing time, which may be associated with oxygen vacancy accumulation. Moreover, it was interesting to observe that with longer annealing time, for example in argon as shown in Figure 3-36 (b), the dielectric constant at 1 kHz initially kept increasing to 4,010,000 and then slowly decreased to 425,000 while annealing up to 24 hours. Similarly, the trend was also observed as the annealing temperature varied from 800 to 1100 o C, and the optimized temperature was found at 1020 o C, as shown in Figure 3-36 (c). Upon annealing, the grain boundaries reoxidized faster than the bulk of the grain, which enhanced the conductivity of the bulk of the grains. Thus, based on the results, it was believed that the dielectric response subjected to post-annealing was related to a dynamic oxidation/reduction process. 113 Figure 3-36 Dielectric response vs. frequency for CaCu 3 Ti 4 O 12 samples with initial 48 hrs milling according to procedure #1 in table 3-1: (a) post annealing in vacuum for different time at 1000 o C; (b) post annealing in flowing argon for different time at 1000 o C; (c) post annealing in flowing argon at different temperature for 1 hr. 100 1k 10k 100k 1M 0 10 20 30 40 50 60 70 80 90 100 110 0 20 40 60 80 100 (a) tan ? ? ' r (x1000) Freq(Hz) 1 hr 2 hrs 3 hrs 4 hrs 5 hrs Annealing in Vacuum 100 1k 10k 100k 1M 0 1500 3000 4500 6000 7500 9000 10500 12000 0 10 20 30 40 50 60 ta n ? ? ' r (x1000) Freq(Hz) 1 hr 2 hrs 3 hrs 4 hrs 5 hrs 6 hrs 10 hrs 24 hrs (b) Annealing in Argon 100 1k 10k 100k 1M 0 500 1000 1500 2000 2500 3000 3500 4000 0 10 20 30 40 50 60 800 o C/1 hr 950 o C/1 hr 980 o C/1 hr 1000 o C/1 hr 1020 o C/1 hr 1050 o C/1 hr 1070 o C/1 hr 1100 o C/1 hr ta n ? ? ' r (x1000) Freq(Hz) (c)Annealing in Argon 114 Figure 3-37 SEM fractographs of CaCu 3 Ti 4 O 12 with post annealing in flowing argon at 1000 o C for 10 hrs with magnification of : (a)-1 X150, (a)-2 X450, (a)-3 X450; for 24 hrs: (b)-1 X150, (b)-2 X450, (b)-3 X450. (a)-1 (a)-2 (a)-3 (b)-1 (b)-2 (b)-3 115 3.3.2.6 Impedance Analysis Corresponding to the results in Figure 3-5 and 3-9, the complex permittivity plots ?? r vs. ??? r are shown in Figure 3-38 and 3-39. Debye equation was applied for dynamic polarization, which only behaved one relaxation time. For the polycrystalline CaCu 3 Ti 4 O 12 ceramic, it required for multiple relaxation times, so Debye equations cannot be treated as an effective tool, and it can be fitted by Cole-Cole equations (Equation 3-2) to understand its mechanisms. In the those figures, there are two obvious half circles, which demonstrate there are two mechanisms dominating the high permittivity in CaCu 3 Ti 4 O 12 . As known, the first circle in high frequency is due to the grain relaxation, and the second half circle is due to the grain boundary relaxation. The fitting data in Figure 3-38 and 3-39 fit well with the first half circle into the semicircular arc with the center underneath the abscissa. With the increasing ball milling time, such as 48 to 96 hours, and calcining at 1075 o C, the ? decreased slowly from 0.055 to 0.028, while the relaxation time ? varied from 0.18 to 0.45 ?s. As for calcining at 900 o C, the ? changed from 0.02 to 0.01, and the relaxation time ? increased from 0.3 to 0.7 ?s. It is interesting to note that the relaxation time increased with milling time and decreased with calcining temperature. The relaxation time tends to become longer, indicating it needs more time for dipole orientation. With increasing milling time and decreased calcining temperature, the energy barrier between the grain and grain boundary becomes smaller, which leads to more grain growth than usual. Comparing the results milling for 48, 72 hours, the complex permittivity plots ?? r vs. ??? r for milling 96 hours become more complicated. It is found that besides the obvious two half circles, there is one more small circle between the two half circles, which demonstrates there exists the third mechanism (III), other than the grain relaxation (I) and grain boundary relaxation (II) 13 . 116 Figure 3-38 Impedance plot of CaCu 3 Ti 4 O 12 calcinating at 1075 ?C and then sintering at 1075 ?C for 24, 48 and 72 hrs after (a) 48 hrs D.I water ball milling; (b) 72 hrs D.I water ball milling; (c) 96 hrs D.I water ball milling. 0 102030405060708090100 0 10 20 30 40 50 60 70 Sintering for 24 hrs Sintering for 48 hrs Sintering for 72 hrs Fitting for 24 hrs Fitting for 48 hrs Fitting for 72 hrs III ?' r (x1000) ? " r (x1000) (c) III 0 102030405060708090100 0 10 20 30 40 50 60 70 Sintering for 24 hrs Sintering for 48 hrs Sintering for 72 hrs Fitting for 24 hrs Fitting for 48 hrs Fitting for 72 hrs ? " r (x1000) ?' r (x1000) (b) 0 1020304050 0 5 10 15 20 25 30 Sintering for 24 hrs Sintering for 48 hrs Sintering for 72 hrs Fitting for 24 hrs Fitting for 48 hrs Fitting for 72 hrs ? " r (x1000) (a) ?' r (x1000) 117 0 1020304050607080 0 10 20 30 40 50 60 Sintering for 24 hrs Sintering for 48 hrs Sintering for 72 hrs Fitting for 24 hrs Fitting for 48 hrs Fitting for 72 hrs ?' r (x1000) ? " r ( x1000) (b) Figure 3-39 Impedance plot of CaCu 3 Ti 4 O 12 calcinating at 900 ?C and then sintering at 1075 ?C for 24, 48 and 72 hrs after (a) 48 hrs D.I water ball milling; (b) 72 hrs D.I water ball milling; (c) 96 hrs D.I water ball milling. 0 20 40 60 80 100 120 140 160 180 0 10 20 30 40 50 60 70 80 90 100 Sintering for 24 hrs Sintering for 48 hrs Sintering for 72 hrs Fitting for 24 hrs Fitting for 48 hrs Fitting for 72 hrs IIIIII ? " r (x1000) ?' r (x1000) (c) 0 102030405060 0 5 10 15 20 25 30 35 40 45 Sintering for 24 hrs Sintering for 48 hrs Sintering for 72 hrs Fitting for 24 hrs Fitting for 48 hrs Fitting for 72 hrs ? " r (x1000) ?' r (x1000) (a) 118 3.4 Summary The influence of process parameters such as molding pressure, milling condition, milling media, calcination temperature and sintering time on the dielectric properties of the CaCu 3 Ti 4 O 12 ceramic was studied. Ceramic samples with a dielectric constant of 160,000 and loss of 0.15 at 1 kHz were obtained after calcination at 900 o C and sintering at 1075 o C for 72 hours, which is then adopted for the 0-3 composite study described in Chapter 4 and 5. The structure and morphology of the ceramics were studied using XRD and SEM. Their dielectric responses were studied over a frequency range from 100 to 1 MHz. It was found that the dielectric response of the ceramic is determined by three different processes. The pores structure observed in ceramic may be responsible for the observed high dielectric constant. When the ceramic disks were polished down to different thicknesses, it was found that although the dielectric response at low frequency is strongly dependent on the thickness, the high frequency relaxation process is weakly dependent on the thickness, and this thickness dependence cannot be explained using surface relaxation model. It was interesting to note that the relaxation time was increasing with decreasing thickness, which may be associated with the fact that the more dipoles, the longer relaxation time. 119 References (1) Arbatti, M. Development of High-Dielectric-Constant Polymer-Ceramic Composites Based on Calcium Copper Titanate. Auburn University, Alabama, 2004. (2) Subramanian, M. A.; Li, D.; Duan, N.; B. A. Reisner; Sleight, A. W. J Solid State Chem 2000, 151, 323-325. (3) Almeida, A. F. L.; Fechine, P. B. A.; Graca, M. P. F.; Valente, M. A.; Sombra, A. S. B. J Mater Sci: Mater Electron 2008, 8, 9675. (4) Joint committee on Powder Diffraction Standard (JCPDS). In International Centre for Diffraction Data, (JCPDS File 75-2188): 1979. (5) Raevskia, I. P.; Prosandeev, S. A.; Bogatin, A. S.; Malitskaya, M. A.; Jastrabik, L. J.Appl. Phys 2003, 93, (7), 4130-4136. (6) Cohen, M. H.; Neaton, J. B.; Lixin He; Vanderbilt, D. J.Appl.Phys 2003, 94, 3299-3306. (7) Liu, J.; Duan, C.-G.; Yin, W.-G.; Mei, W. N.; Smith, R. W.; Hardy, J. R. Phys.Rev.B 2004, 70, 144106. (8) Fang, T.-T.; Shiau, H.-K. J. Am. Ceram. Soc 2004, 87, (11), 2072-2079. (9) Wu, L.; Y. Zhu; S. Park; S. Shapiro; Shirane, G. Phys.Rev.B 2005, 71, 014118. (10) Capsoni, D.; Bini, M.; V.Massarotti; G.Chiodelli; M.C.Mozzatic; Azzoni, C. B. J Solid State Chem 2004, 177, 4494-4500. (11) Marchin, L.; Guillemet-Fritsch, S.; Durand, B.; Levchenko, A. A.; Navrotsky, A.; Lebey, T. J. Am. Ceram. Soc 2008, 91, 485 - 489. (12) Wang, C. C.; Zhang, L. W. Phys.Rev.B 2006, 74, 024106. (13) Cheng, Z. Y.; Bharti, V.; Xu, H. S.; Wang, S.; Zhang, Q. M. J.Appl. Phys 1999, 86, (4), 2208-2214. 120 CHAPTER 4 PROCESS INFLUENCE ON THE DIELECTRIC PROPERTIES OF CaCu 3 Ti 4 O 12 /P(VDF-TrFE) COMPOSITES 4.1 Introduction In this chapter, a 0-3 composite based on CaCu 3 Ti 4 O 12 ceramic was studied 1, 2 . Processing influence on the dielectric properties in the CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites was studied. To improve the uniformity of the composite, the processing effects, such as hot pressing pattern, number of pressing layers, and hot pressing time, were investigated. The dielectric constant exhibited a complicated law with CaCu 3 Ti 4 O 12 powder concentration, number of layers and time. Based on SEM images, the experimental results can be better understood with different effective dielectric constant fitting models. Moreover, The effect of polymer matrix is compared between two different polymer matrices systems: P(VDF-TrFE) and P(VDF-CTFE) 88/12 (VC88). Due to its relative high dielectric constant and less temperature dependence in CaCu 3 Ti 4 O 12 /VC88 composite, this composite is very suitable for future smart material application. 4.2 Experimental According to the procedure in Chapter 3, CaCu 3 Ti 4 O 12 ceramic with high dielectric constant was successfully fabricated after 96 hours milling, calcining at 900 o C and then sintering at 1075 o C for 72 hours. These ceramics exhibited a high dielectric constant (?160,000) with weak temperature dependence below 1 MHz. The ceramic pellets were milled to particles with D 50 ?10.5 ?m (particle size percentage). Due to P(VDF-TrFE) exhibiting high dielectric strength and relative high dielectric constant (?14 at RT), it was selected as the polymer matrix in this work. 121 The CaCu 3 Ti 4 O 12 - P(VDF-TrFE) 0-3 composite was prepared by solution casting method at 70 o C/8 hours. In order to achieve high uniformity in 0-3 composite, hot pressing technique and annealing processing were adopted. The composite samples were hot pressed at a force of 7.5 tons and temperature of 200 o C. The final as-casted film consisted of two layers: polymer rich layer and ceramic rich layer. Then two different hot pressing patterns were studied 3 : 1) PC hot pressing: Polymer rich layer in one film stacking with the ceramic rich layer in another film; 2) CC hot pressing: Ceramic rich layer in one film stacking with the ceramic rich layer in another film. In order to study the polymer matrix effect, P(VDF-CTFE) 88/12 mol% (VC88) copolymer was selected as alternative polymer matrix in comparison to its counterpart P(VDF-TrFE) 55/45 mol%. Dielectric properties: Gold was coated on the surface of the pellets as electrodes using a Pelco SC-6 sputter coater. Agilent 4294A impedance analyzer was employed to characterize the dielectric property of the samples. The measured frequency range was from 100 Hz to 1 MHz. Microstructure analysis: The grain size and uniformity of the ceramic were determined by scanning electron microscope with EDS (SEM JSM-7000F, JEOL). 4.3 Results and Discussion 4.3.1 Dielectric Behavior and Annealing Effect The annealing effect study was performed on CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites after they were casted at 70 o C for 8 hours. The annealing temperature was fixed at 125 o C and the CaCu 3 Ti 4 O 12 volume concentration in 0-3 composites varied from 10 to 50. The dielectric results from the pure P(VDF-TrFE) film are shown in Figure 4-1. As comparing with those one layer pure polymer films and as-casted composite samples, their annealing results are shown in Figure 4-2 to 4-6. Figure 4-1 plots the dielectric responses versus the frequency after casting and annealing respectively. It is well known that the thermal annealing processing will result in a high crystallinity, which corresponds to higher dielectric response 4, 5, 6 . Figures 4-2 to 4-6 plot the data between non-annealing samples and annealing samples with different CaCu 3 Ti 4 O 12 concentrations, 10, 20, 30, 40, and 50 vol% respectively to present this general trend for the annealing effect. As we can observe from Figure 4-2 to 4-6, almost all the annealing samples possessed relative high dielectric constant in comparison with 122 un-annealed samples. More specifically: 18 to 25 for 10 vol% CaCu 3 Ti 4 O 12 composite, 23 to 34 for 20 vol% CaCu 3 Ti 4 O 12 composite, 32 to 43 for 30 vol% CaCu 3 Ti 4 O 12 composite, 65 to 105 for 40 vol% CaCu 3 Ti 4 O 12 composite, and 67 to 69 for 50 vol% CaCu 3 Ti 4 O 12 composite. Those results are shown in Table 4-1 and Figure 4-7. Based on the results in Figure 4-7, the dielectric constant of non-annealing increased from 18 to 67. While it is interesting to find that the dielectric constant of annealing sample exhibited similar trend at low CaCu 3 Ti 4 O 12 concentration, it reached a maximum value of 105 at 40 vol% and was followed by a decrease to 69 at 50 vol%. By assuming that the annealing process does not change the morphology of the composite, this behavior may stem from the fact that annealing can improve the crystallinity of the polymer and also the overall density of the composite by evaporating the remaining solvent. However, another possible explanation for the increase in dielectric constant may stem from the knowledge that the annealing process enhances the interlinking between ceramic and polymer matrix and caused the crystallinity improvement, which also consequently enhanced the interfacial layer effect. The major relaxation process of the composites was analyzed and it was found that the dielectric results in Figure 4-1 to 4-7 can be fitted well using the Cole-Cole equation: ? ?? ?? ?? ? ? ? + ? += 1 0 )(1 * j rrs r (4-1) Where rs ? is the static permittivity at low frequency limit, ?r ? is the permittivity at high frequency limit, 0 ? is the characteristic relaxation time, ? varies from 0>1) as following: )1(2 0 1 0 1 0 )( 2 sin)(21 2 cos)( )()(" ?? ? ??? ? ?? ? ? ?? ???? ?? ? ? ++ ?= rsrr (4-2) Because 0 ?? >>1, thus Equation (4-2) becomes: ?? ? ?? ? ? ?? ?? ? ? ?? ???? ??? ? ? ?=?? 1 0 )1(2 0 1 0 )( 2 cos )( )( 2 cos)( )()(" rsrrsrr (4-3) Then by taking the nature logarithm of both sides of the Equation (4-3), we can get: )ln()1(] 2 cos)ln[()]("ln[ 0 ???? ? ???? ???= ?rsrr )ln()1()ln()1(] 2 cos)ln[( 0 ????? ? ?? ?????= ?rsr (4-4) Equation (4-4) is equivalent to: )ln()1()2ln()1()ln()1(] 2 cos)ln[()]("ln[ 0 ff rsrr ?????? ? ??? ???????= ? (4-5) 173 Then Equation (4-5) is simplified as: )ln()]("ln[ fKAf r ?=? (4-6) where A is )2ln()1()ln()1(] 2 cos)ln[( 0 ????? ? ?? ????? ?rsr , and K is )1( ?? . The relationships between )"( r Ln ? and )( fLn for six layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite have been plotted in Figure 4-55 to 4-57. Incorporated with 10, 20 and 30s CC HP, temperatures varying from 25 to 85 o C were selected in the study. The fitting results are shown in Table 4-10 to 4-12. As found in Figure 4-55 to 4-57, they presented a linear trend between )"( r Ln ? and )( fLn , whose slope was slightly increasing from 0.292 to 0.389 for 10s CC HP, 0.408 to 0.443 for 20s CC HP and 0.438 to 0.512 for 30s CC HP, as temperature increased from 25 to 85 o C. If this behavior is related with conductivity, those r "? of six layers composites are written as below: ?? ? ?? 0 )(" = r (4-7) Then by taking the nature logarithm of both sides of the Equation (4-7), we can get: )ln(')]("ln[ fAf r ?=? (4-8) where 'A is )2ln()ln(ln 0 ??? ?? . Based on the equation (4-8), the slope should equal to 1 for conductivity. However, comparing with the results in Figure 4-55 to 4-57, the real slope is much smaller than 1. All the results demonstrate that the high dielectric loss originates from relaxation process. The relaxation time ? can be expressed by Arrhenius equation: )exp( 0 TK E B a ?=?? (4-9) Combined with Equation (4-4): T KAf r 1 "")]("ln[ +=? (4-10) Where "A is 0 )1()2ln()1(] 2 cos)ln[( ????? ? ?? ????? ? f rsr , "K is B a K E )1( ?? , E a is the activation energy for the process, K B is the Boltzmann constant and T is the temperature in K. The values of ? are selected from the Table 4-10 to 4-12, such as 0.31 for 10s, 0.43 174 for 20s and 0.47 for 30s. Figure 4-58 to 4-60 shows the plots for 6 layer composite. The summary of the results is listed in Table 4-13. The measurement result clearly shows that the temperature dependent process consisted of two temperature regions, which corresponded to two mechanisms. At low temperatures (25 to 45 o C), the calculated activation energy E a increased from 0.06 to 0.21 eV at 100 Hz, while at high temperatures, the activation energy ranged from 0.29 to 0.38 eV at 100 Hz. Unlike the linear behavior of ? vs. 1/T, experimental results further confirmed that this temperature dependent process originated from the relaxation process. 175 Figure 4-44 Temperature dependence of the 2, 4, 6 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 50 vol% CaCu 3 Ti 4 O 12 powder for: (a) 10s CC HP, (b) 20s CC HP, and (c) 30s CC HP, repectivley. 30 40 50 60 70 80 90 100110120 0 100 200 300 400 500 600 700 800 900 1000 0.0 0.2 0.4 0.6 0.8 1.0 1.2 2 layer at 1kHz 4 layer at 1kHz 6 layer at 1kHz tan ? ? ' r Temperature (? C) (a)HP 10s 30 40 50 60 70 80 90 100110120 0 100 200 300 400 500 600 700 800 900 1000 0.0 0.2 0.4 0.6 0.8 1.0 1.2 HP 20s(b) tan ? 2 layer at 1kHz 4 layer at 1kHz 6 layer at 1kHz ? ' r Temperature (? C) 30 40 50 60 70 80 90 100110120 0 200 400 600 800 1000 1200 1400 1600 0.0 0.2 0.4 0.6 0.8 1.0 1.2 ta n ? 2 layer at 1kHz 4 layer at 1kHz 6 layer at 1kHz ? ' r Temperature (? C) HP 30s (c) 176 Figure 4-45 Temperature dependence of the CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 50 vol% CaCu 3 Ti 4 O 12 powder using: (a) 2 layer CC HP, (b) 4 layer CC HP, and (c) 6 layer CC HP for 10, 20, and 30s, respectively. 40 60 80 100 120 0 100 200 300 400 500 600 700 40 60 80 100 120 40 60 80 100 120 0 100 200 300 400 500 600 700 2 Layers HP 10s ? ' r HP 20s 100 1K 10K 100K 1M Temperature (? C) HP 30s (a) 40 60 80 100 120 0 100 200 300 400 500 600 700 800 900 1000 40 60 80 100 120 40 60 80 100 120 0 100 200 300 400 500 600 700 800 900 1000 ? ' r HP 10s 100 1K 10K 100K 1M HP 20s (b) 4 Layers Temperature (? C) HP 30s 40 60 80 100 120 0 200 400 600 800 1000 1200 1400 1600 1800 40 60 80 100 120 40 60 80 100 120 0 200 400 600 800 1000 1200 1400 1600 1800 HP 10s ? ' r 6 Layers HP 20s 100 1K 10K 100K 1M (c) Temperature (? C) HP 30s 177 Figure 4-46 Dielectric response vs. frequency: (a) r '? vs. frequency, (b) ?tan vs. frequency, (c) r "? vs. frequency of 2 layer 10s CC HP CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 50 vol% CaCu 3 Ti 4 O 12 powder. 100 1k 10k 100k 1M 0 100 200 300 400 500 600 (a) ? ' r Freq(Hz) 85 o C (5 o C interval) 25 o C 2 layer CC HP 10s 100 1k 10k 100k 1M 0.08 0.12 0.16 0.20 0.24 0.28 0.32 (b) 85 o C 25 o C to 80 o C 2 layer CC HP 10s tan ? Freq(Hz) (5 o C interval) 100 1k 10k 100k 1M 0 20 40 60 80 100 120 140 160 (c) 2 layer CC HP 10s 25 o C 85 o C (5 o C interval) Freq(Hz) ? " r 178 Figure 4-47 Dielectric response vs. frequency: (a) r '? vs. frequency, (b) ?tan vs. frequency, (c) r "? vs. frequency of 2 layer 20s CC HP CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 50 vol% CaCu 3 Ti 4 O 12 powder. 100 1k 10k 100k 1M 0.08 0.12 0.16 0.20 0.24 0.28 0.32 0.36 (b) 85 o C 25 o C to 80 o C 2 layer CC HP 20s ta n ? Freq(Hz) ( 5 o C interval) 100 1k 10k 100k 1M 0 20 40 60 80 100 120 140 160 (c) 85 o C ( 5 o C interval) 25 o C 2 layer CC HP 20s ? " r Freq(Hz) 100 1k 10k 100k 1M 50 100 150 200 250 300 350 400 450 (a) ? ' r Freq(Hz) 85 o C ( 5 o C interval) 25 o C 2 layer CC HP 20s 179 Figure 4-48 Dielectric response vs. frequency: (a) r '? vs. frequency, (b) ?tan vs. frequency, (c) r "? vs. frequency of 2 layer 30s CC HP CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 50 vol% CaCu 3 Ti 4 O 12 powder. 100 1k 10k 100k 1M 0 100 200 300 400 500 (a) ? ' r Freq(Hz) 85 o C (5 o C interval) 25 o C 2 layer CC HP 30s 100 1k 10k 100k 1M 0 25 50 75 100 125 150 175 200 (c) 2 layer CC HP 30s Freq(Hz) 85 o C (5 o C interval) 25 o C ? " r 100 1k 10k 100k 1M 0.08 0.12 0.16 0.20 0.24 0.28 0.32 0.36 0.40 0.44 85 o C 25 o C to 80 o C 2 layer CC HP 30s tan ? Freq(Hz) (5 o C interval) 180 Figure 4-49 Dielectric response vs. frequency: (a) r '? vs. frequency, (b) ?tan vs. frequency, (c) r "? vs. frequency of 4 layer 10s CC HP CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 50 vol% CaCu 3 Ti 4 O 12 powder. 100 1k 10k 100k 1M 50 75 100 125 150 175 200 225 250 (a) ? ' r Freq(Hz) 85 o C (5 o C interval) 25 o C 4 layer CC HP 10s 100 1k 10k 100k 1M 0.08 0.12 0.16 0.20 0.24 (b) 4 layer CC HP 10s 25 o C 85 o C ta n ? Freq(Hz) (5 o C interval) 100 1k 10k 100k 1M 0 10 20 30 40 50 (c) 4 layer CC HP 10s 25 o C 85 o C (5 o C interval) ? " r Freq(Hz) 181 Figure 4-50 Dielectric response vs. frequency: (a) r '? vs. frequency, (b) ?tan vs. frequency, (c) r "? vs. frequency of 4 layer 20s CC HP CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 50 vol% CaCu 3 Ti 4 O 12 powder. 100 1k 10k 100k 1M 0.08 0.12 0.16 0.20 0.24 0.28 0.32 0.36 0.40 (b) 85 o C (5 o C interval) 25 o C to 80 o C 4 layer CC HP 20s ta n ? Freq(Hz) 100 1k 10k 100k 1M 0 25 50 75 100 125 150 175 200 (c) 4 layer CC HP 20s 85 o C (5 o C interval) 25 o C ? " r Freq(Hz) 100 1k 10k 100k 1M 50 100 150 200 250 300 350 400 450 500 (a) ? ' r Freq(Hz) 85 o C ( 5 o C interval) 25 o C 4 layer CC HP 20s 182 Figure 4-51 Dielectric response vs. frequency: (a) r '? vs. frequency, (b) ?tan vs. frequency, (c) r "? vs. frequency of 4 layer 30s CC HP CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 50 vol% CaCu 3 Ti 4 O 12 powder. 100 1k 10k 100k 1M 100 200 300 400 500 600 700 (a) ? ' r Freq(Hz) 85 o C (5 o C interval) 25 o C 4 layer CC HP 30s 100 1k 10k 100k 1M 0.08 0.12 0.16 0.20 0.24 0.28 0.32 0.36 0.40 (b) 80 o C 85 o C (5 o C interval) 25 o C to 75 o C 4 layer CC HP 30s tan ? Freq(Hz) 100 1k 10k 100k 1M 0 40 80 120 160 200 240 280 (c) 4 layer CC HP 30s 85 o C (5 o C interval) 25 o C ? " r Freq(Hz) 183 Figure 4-52 Dielectric response vs. frequency: (a) r '? vs. frequency, (b) ?tan vs. frequency, (c) r "? vs. frequency of 6 layer 10s CC HP CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 50 vol% CaCu 3 Ti 4 O 12 powder. 100 1k 10k 100k 1M 0 30 60 90 120 150 180 210 (c) 85 o C (5 o C interval) 25 o C 6 layer CC HP 10s ? " r Freq(Hz) 100 1k 10k 100k 1M 0.08 0.12 0.16 0.20 0.24 0.28 0.32 (5 o C interval) ta n ? 85 o C 25 o C to 80 o C 6 layer CC HP 10s Freq(Hz) 100 1k 10k 100k 1M 100 200 300 400 500 600 700 (a) ? ' r Freq(Hz) 85 o C (5 o C interval) 25 o C 6 layer CC HP 10s 184 Figure 4-53 Dielectric response vs. frequency: (a) r '? vs. frequency, (b) ?tan vs. frequency, (c) r "? vs. frequency of 6 layer 20s CC HP CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 50 vol% CaCu 3 Ti 4 O 12 powder. 100 1k 10k 100k 1M 0 50 100 150 200 250 300 350 (c) 6 layer CC HP 20s 85 o C (5 o C interval) 25 o C Freq(Hz) ? " r 100 1k 10k 100k 1M 0.08 0.12 0.16 0.20 0.24 0.28 0.32 0.36 0.40 (b) 85 o C (5 o C interval) 25 o C to 80 o C 6 layer CC HP 20s tan ? Freq(Hz) 100 1k 10k 100k 1M 100 200 300 400 500 600 700 800 900 (a) ? ' r 25 o C Freq(Hz) 85 o C (5 o C interval) 6 layer CC HP 20s 185 Figure 4-54 Dielectric response vs. frequency: (a) r '? vs. frequency, (b) ?tan vs. frequency, (c) r "? vs. frequency of 6 layer 30s CC HP CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 50 vol% CaCu 3 Ti 4 O 12 powder. 100 1k 10k 100k 1M 0 150 300 450 600 750 (c) 6 layer CC HP 30s 85 o C (5 o C interval) 25 o C ? " r Freq(Hz) 100 1k 10k 100k 1M 200 400 600 800 1000 1200 1400 1600 (a) ? ' r 25 o C Freq(Hz) 85 o C (5 o C interval) 6 layer CC HP 30s 100 1k 10k 100k 1M 0.08 0.12 0.16 0.20 0.24 0.28 0.32 0.36 0.40 0.44 0.48 0.52 (b) 85 o C (5 o C interval) 25 o C to 80 o C 6 layer CC HP 30s tan ? Freq(Hz) 186 Figure 4-55 The relationship of )"( r Ln ? vs. )( fLn of 6 layer 10s CC HP CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 50 vol% CaCu 3 Ti 4 O 12 powder. Figure 4-56 The relationship of )"( r Ln ? vs. )( fLn of 6 layer 20s CC HP CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 50 vol% CaCu 3 Ti 4 O 12 powder. 4.6 4.8 5.0 5.2 5.4 5.6 3.8 4.0 4.2 4.4 4.6 4.8 5.0 5.2 5.4 5.6 25 o C 85 o C (5 o C interval) 6 layer CC HP 10s Ln(f) Ln ( ? " r ) 4.6 4.8 5.0 5.2 5.4 5.6 4.4 4.6 4.8 5.0 5.2 5.4 5.6 5.8 6.0 25 o C 85 o C (5 o C interval) 6 layer CC HP 20s Ln(f) Ln ( ? " r ) 187 Figure 4-57 The relationship of )"( r Ln ? vs. )( fLn of 6 layer 30s CC HP CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 50 vol% CaCu 3 Ti 4 O 12 powder. Table 4-10 Summary of fitting results for 6 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 50 vol% ?-size CaCu 3 Ti 4 O 12 powder after 10s CC HP. A K ? SD? P 25 o C 5.656 0.292 0.708 0.01108 <0.0001 30 o C 5.611 0.285 0.715 0.00831 <0.0001 35 o C 5.645 0.293 0.707 0.00405 <0.0001 40 o C 5.729 0.303 0.697 0.00515 <0.0001 45 o C 5.804 0.308 0.692 0.00482 <0.0001 50 o C 5.740 0.283 0.717 0.00555 <0.0001 55 o C 5.813 0.281 0.719 0.00572 <0.0001 60 o C 6.048 0.310 0.690 0.00628 <0.0001 65 o C 6.080 0.304 0.696 0.00343 <0.0001 70 o C 6.222 0.316 0.684 0.00507 <0.0001 75 o C 6.331 0.322 0.678 0.00417 <0.0001 80 o C 6.518 0.339 0.661 0.00525 <0.0001 85 o C 7.092 0.389 0.611 0.00447 <0.0001 AVE 6.022 0.310 0.690 0.00564 <0.0001 4.6 4.8 5.0 5.2 5.4 5.6 5.0 5.2 5.4 5.6 5.8 6.0 6.2 6.4 6.6 6.8 25 o C 85 o C (5 o C interval) 6 layer CC HP 30s Ln(f) Ln ( ? " r ) 188 Table 4-11 Summary of fitting results for 6 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 50 vol% ?-size CaCu 3 Ti 4 O 12 powder after 20s CC HP. A K ? SD? P 25 o C 6.883 0.408 0.592 0.00446 <0.0001 30 o C 6.914 0.413 0.587 0.00475 <0.0001 35 o C 6.928 0.411 0.589 0.00480 <0.0001 40 o C 6.984 0.413 0.587 0.00406 <0.0001 45 o C 7.094 0.422 0.578 0.00565 <0.0001 50 o C 7.141 0.417 0.583 0.00448 <0.0001 55 o C 7.261 0.424 0.576 0.00500 <0.0001 60 o C 7.395 0.431 0.569 0.00392 <0.0001 65 o C 7.517 0.441 0.559 0.00385 <0.0001 70 o C 7.591 0.441 0.559 0.00582 <0.0001 75 o C 7.725 0.453 0.547 0.00342 <0.0001 80 o C 7.799 0.455 0.545 0.00321 <0.0001 85 o C 7.811 0.443 0.557 0.00290 <0.0001 AVE 7.311 0.429 0.571 0.00433 <0.0001 Table 4-12 Summary of fitting results for 6 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 50 vol% ?-size CaCu 3 Ti 4 O 12 powder after 30s CC HP. A K ? SD? P 25 o C 7.604 0.438 0.562 0.00357 <0.0001 30 o C 7.614 0.437 0.563 0.00339 <0.0001 35 o C 7.753 0.437 0.563 0.00340 <0.0001 40 o C 7.848 0.453 0.547 0.00442 <0.0001 45 o C 7.959 0.460 0.540 0.00377 <0.0001 50 o C 8.032 0.458 0.542 0.00356 <0.0001 55 o C 8.241 0.472 0.528 0.00251 <0.0001 60 o C 8.385 0.478 0.522 0.00304 <0.0001 65 o C 8.499 0.486 0.514 0.00271 <0.0001 70 o C 8.664 0.495 0.505 0.00230 <0.0001 75 o C 8.762 0.503 0.497 0.00185 <0.0001 80 o C 8.898 0.512 0.488 0.00245 <0.0001 85 o C 8.985 0.512 0.488 0.00334 <0.0001 AVE 8.249 0.472 0.527 0.00310 <0.0001 189 Figure 4-58 The relationship of )"( r Ln ? vs. temperature of 6 layer 10s CC HP CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 50 vol% CaCu 3 Ti 4 O 12 powder. Figure 4-59 The relationship of )"( r Ln ? vs. temperature of 6 layer 20s CC HP CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 50 vol% CaCu 3 Ti 4 O 12 powder. 2.70 2.85 3.00 3.15 3.30 3.45 3.6 4.0 4.4 4.8 5.2 5.6 H=0.06 eV H=0.29 eV Ln ( ? " r ) 1000/T (K -1 ) 6 layer HP 10s 100 Hz 2.70 2.85 3.00 3.15 3.30 3.45 4.4 4.8 5.2 5.6 6.0 6.4 H=0.11 eV H=0.28 eV Ln ( ? " r ) 1000/T (K -1 ) 6 layer HP 20s 100 Hz 190 Figure 4-60 The relationship of )"( r Ln ? vs. temperature of 6 layer 30s CC HP CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 50 vol% CaCu 3 Ti 4 O 12 powder. Table 4-13 Summary of activation energy for 6 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 50 vol% ?-size CaCu 3 Ti 4 O 12 powder after 10s, 20s, and 30s CC HP. Activation energy (eV) 6 layer HP 10s 6 layer HP 20s 6 layer HP 30s 25 ~45 o C (at 100 Hz) 0.06 0.11 0.21 45 ~85 o C (at 100 Hz) 0.29 0.28 0.38 2.70 2.85 3.00 3.15 3.30 3.45 4.8 5.2 5.6 6.0 6.4 6.8 7.2 H=0.21 eV H=0.38 eV Ln ( ? " r ) 1000/T (K -1 ) 6 layer HP 30s 100 Hz 191 4.3.3.5 Impedance Analysis The relationship between the dielectric constant and loss of the CC hot pressed composite samples has been already discussed under different processings, such as hot pressing pattern and hot pressing time. Correspondingly, their complex permittivity plots ?? r vs. ??? r are shown in Figure 4-61 and 4-63. It is interesting to note besides the main relaxation process, a low frequency relaxation process is observed with up-right tail. This low-frequency process can be due to a heterogeneous relaxation process from the interface between the polymer matrix and CaCu 3 Ti 4 O 12 particle. The major relaxation process of the composites has been analyzed, and it was found that ?? r vs. ??? r plot can be well fitted using the Cole-Cole equation (4-1). The detail fitting summary is listed in Table 4-14 to 4-19. Figure 4-61 shows the permittivity results of CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 50 vol% CaCu 3 Ti 4 O 12 powder, which were hot pressed for two, four and six layers, respectively, with constant time such as 10, 20s and 30s. As the hot pressing time was set at 10s, the relaxation time ? decreased from 0.310 to 0.205?s with increasing layers. When increasing from 20s and 30s, it exhibited a similar trend that relaxation time ? decreased from 0.325 to 0.159?s and from 0.650 to 0.159?s, respectively. Figure 4-62 illustrated the results of CC HP two, four and six layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 50 vol% CaCu 3 Ti 4 O 12 powder, which were hot pressed for different time such as 10s, 20s and 30s, respectively. Corresponding to 10, 20 and 30s hot pressing, the relaxation time ? for two layer was 0.310, 0.325 and 0.650?s respectively, and for four layer, it became 0.252, 0.179 and 0.504?s. In both two and four layer hot pressing, they behaved in an increasing trend. However, it was found that the relaxation time ? for six layer was slightly decreasing from 0.20 to 0.16?s. As it is known that less relaxation time ? means less polarization time, it could result in relative high dielectric constant at high frequency. Those fitting results indicated that multiple layers can uniformly distribute charge along the interface between ceramic and polymer layers and thus sample tends to give less polarization time. At the same time, it was found that only for six layers, hot pressing time can take effect. In Table 4-14 to 4- 19, by considering the results in multiple layer HP samples at low CaCu 3 Ti 4 O 12 volume concentration such as 10 to 30 vol%, it was noted that one layer annealed samples 192 exhibited longer relaxation time ? , which varied from 0.2 to 0.3?s. At higher CaCu 3 Ti 4 O 12 volume concentration such as 40 and 50 vol%, less relaxation time ? can only take place with longer hot pressing time and extended multiple layers, which is very obviously for 50 vol%. In Figure 4-63, the relationship of the relaxation time vs. concentration for six layer HP 10s, 20s and 30s represented the similar trend that they have experienced a maximum value. This phenomenon is believed to be associated with a critical point which can reach structure optimization between ceramic and polymer matrix. All the results demonstrate that from the view of polarization time, hot pressing layer and its hot pressing time can arrange the charge distribution and then lead to fast response time and high dielectric constant at higher frequency. 193 Figure 4-61 Cole-cole plot of the dielectric data of 2, 4 and 6 layer CaCu 3 Ti 4 O 12 /P(VDF- TrFE) composite with 50 vol% CaCu 3 Ti 4 O 12 powder and HP for (a) 10s, (b) 20s and (c) 30s, respectively. 0 50 100 150 200 0 10 20 30 40 50 ? " r 0.205?s 0.252?s 0.310?s 50vol% ?' r 2 layer for 10s 4 layer for 10s 6 layer for 10s (a) 0 50 100 150 200 250 300 350 0 25 50 75 ? " r ?' r 0.325?s 0.179?s 0.159?s (b) 50vol% 2 layer for 20s 4 layer for 20s 6 layer for 20s 0 100 200 300 400 500 0 25 50 75 100 ?' r ? " r 0.650?s 0.504?s (c) 50vol% 2 layer for 30s 4 layer for 30s 6 layer for 30s 0.159?s 194 0 50 100 150 200 0 10 20 30 40 50 ? " r ?' r 0.650?s 0.325?s 0.310?s 2 layer for 10s 2 layer for 20s 2 layer for 30s 50vol% (a) Figure 4-62 Cole-cole plot of the dielectric data of (a) 2 layer, (b) 4 layer and (c) 6 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 50vol% CaCu 3 Ti 4 O 12 powder and HP for 10s, 20s and 30s, respectively. 0 100 200 300 400 500 0 25 50 75 ? " r ?' r 0.159?s 0.159?s 0.205?s (c) 50vol% 6 layer for 10s 6 layer for 20s 6 layer for 30s 0 50 100 150 200 250 0 10 20 30 40 50 ?' r ? " r 0.504?s 0.179?s 0.252?s (b) 4 layer for 10s 4 layer for 20s 4 layer for 30s 50vol% 195 Figure 4-63 Cole-cole plot of the dielectric data of 6 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 10 to 50vol% CaCu 3 Ti 4 O 12 powder and HP for (a) 10s, (b) 20s and (c) 30s, respectively. 0 100 200 300 400 0 10 20 30 40 50 ? " r ?' r (a) 0.205?s 0.277?s 0.428?s 0.205?s 0.159?s 6 layer 10s 10 vol% 20 vol% 30 vol% 40 vol% 50 vol% 0 100 200 300 400 0 10 20 30 40 50 ? " r ?' r (b) 0.159?s 0.283?s 0.264?s 0.163?s 0.159?s 6 layer 20s 10 vol% 20 vol% 30 vol% 40 vol% 50 vol% 0 100 200 300 400 500 0 25 50 75 100 ? " r ?' r 0.159?s 0.332?s 0.290?s 0.159?s 0.159?s 6 layer 30s 10 vol% 20 vol% 30 vol% 40 vol% 50 vol% (c) 196 Table 4-14 Fitting results for 1 layer annealed CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 10 to 50 vol% ?-size CaCu 3 Ti 4 O 12 powder. Table 4-15 Fitting results for 2, 4 and 6 layer annealed CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 10 vol% ?-size CaCu 3 Ti 4 O 12 powder CC HP for 10, 20 and 30s. ? rs ? r? ?? (? rs -? r? ) ? f (Hz) ? (?s) 1 layer 10 vol% 26 5 31 0.54 501000 0.318 1 layer 20 vol% 35 5 30 0.58 490000 0.325 1 layer 30 vol% 45 5 40 0.61 479000 0.332 1 layer 40 vol% 102 7 95 0.65 427000 0.373 1 layer 50 vol% 68 5 63 0.63 501000 0.318 ? rs ? r? ?? (? rs -? r? ) ? f (Hz) ? (?s) 2 layer HP 10s 28 5 23 0.57 832000 0.193 2 layer HP 20s 26 4 22 0.57 977000 0.163 2 layer HP 30s 24 4 20 0.59 977000 0.163 4 layer HP 10s 28 4 24 0.59 1000000 0.159 4 layer HP 20s 27 4 23 0.59 1000000 0.159 4 layer HP 30s 27 4 23 0.58 1000000 0.159 6 layer HP 10s 27 4 23 0.57 1000000 0.159 6 layer HP 20s 27 2 25 0.63 1000000 0.159 6 layer HP 30s 28 4 26 0.59 1000000 0.159 197 Table 4-16 Fitting results for 2, 4 and 6 layer annealed CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 20 vol% ?-size CaCu 3 Ti 4 O 12 powder CC HP for 10, 20 and 30s. Table 4-17 Fitting results for 2, 4 and 6 layer annealed CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 30 vol% ?-size CaCu 3 Ti 4 O 12 powder CC HP for 10, 20 and 30s. ? rs ? r? ?? (? rs -? r? ) ? f (Hz) ? (?s) 2 layer HP 10s 47 7 40 0.59 447000 0.356 2 layer HP 20s 37 1 36 0.65 912000 0.175 2 layer HP 30s 29 1 28 0.64 1000000 0.159 4 layer HP 10s 38 3 35 0.63 1000000 0.159 4 layer HP 20s 39 5 34 0.62 933000 0.171 4 layer HP 30s 40 2 38 0.65 1000000 0.159 6 layer HP 10s 44 5 39 0.62 776000 0.205 6 layer HP 20s 56 4 52 0.65 977000 0.163 6 layer HP 30s 45 4 41 0.63 1000000 0.159 ? rs ? r? ?? (? rs -? r? ) ? f (Hz) ? (?s) 2 layer HP 10s 50 8 42 0.62 513000 0.310 2 layer HP 20s 47 5 42 0.63 575000 0.277 2 layer HP 30s 54 6 48 0.64 575000 0.277 4 layer HP 10s 54 8 46 0.60 427000 0.373 4 layer HP 20s 60 6 54 0.632 724000 0.220 4 layer HP 30s 61 6 55 0.639 741000 0.215 6 layer HP 10s 80 12 68 0.613 372000 0.428 6 layer HP 20s 58 6 52 0.636 603000 0.264 6 layer HP 30s 49 2 47 0.65 537000 0.290 198 Table 4-18 Fitting results for 2, 4 and 6 layer annealed CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 40 vol% ?-size CaCu 3 Ti 4 O 12 powder CC HP for 10, 20 and 30s. Table 4-19 Fitting results for 2, 4 and 6 layer annealed CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 50 vol% ?-size CaCu 3 Ti 4 O 12 powder CC HP for 10, 20 and 30s. ? rs ? r? ?? (? rs -? r? ) ? f (Hz) ? (?s) 2 layer HP 10s 320 20 300 0.66 1000000 0.159 2 layer HP 20s 320 20 300 0.64 >1000000 0.159 2 layer HP 30s 320 20 300 0.69 513000 0.310 4 layer HP 10s 60 8 52 0.68 1000000 0.159 4 layer HP 20s 230 8 222 0.675 832000 0.191 4 layer HP 30s 102 1 101 0.69 794000 0.201 6 layer HP 10s 108 13 95 0.619 575000 0.277 6 layer HP 20s 81 14 67 0.602 562000 0.283 6 layer HP 30s 79 16 63 0.58 479000 0.332 ? rs ? r? ?? (? rs -? r? ) ? f (Hz) ? (?s) 2 layer HP 10s 140 20 120 0.63 513000 0.310 2 layer HP 20s 120 20 100 0.62 490000 0.325 2 layer HP 30s 140 10 130 0.70 245000 0.650 4 layer HP 10s 90 8 82 0.64 631000 0.252 4 layer HP 20s 130 8 122 0.61 891000 0.179 4 layer HP 30s 231 15 216 0.70 316000 0.504 6 layer HP 10s 180 8 172 0.69 776000 0.205 6 layer HP 20s 300 20 280 0.64 1000000 0.159 6 layer HP 30s 450 30 420 0.64 1000000 0.159 199 4.3.4 P-E Hysteresis Loop For dielectric materials, the polarization electric (P-E) hysteresis loop is a very useful material property since the loop is related to its energy storage ability. The polarization electric hysteresis loop can be expressed in terms of three parameters: coercive field (Ec), remnant polarization (Pr), and the saturated polarization l (Ps) under external electric field. The P-E hysteresis loops of pure P(VDF-TrFE) copolymer are given in Figure 4-64 for reference. The decrease of polarization level and coercive field in the irradiated copolymer may be due to the introduction of defects into the polymer chains using high-energy radiation. The P-E loops of one layer CaCu 3 Ti 4 O 12 /P(VDF- TrFE) composite with 10 to 50 vol% CaCu 3 Ti 4 O 12 are shown in Figure 4-65 to 4-69, and those results for multiple layers, such as two, four and six layers after CC HP 10s, are shown in Figure 4-70 to 4-72. In Figure 4-65 to 4-69, the CaCu 3 Ti 4 O 12 concentration played an important role on the break-down electric field for CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite. With the increasing of ceramic concentration from 10 to 50 vol%, the break-down electric field generally decreased from 47 MV/m to 1.1 MV/m. Besides the CaCu 3 Ti 4 O 12 concentration, it is clear that the remnant polarization (Pr) has been significantly influenced by the multiple layers, such as two to six layer. The remnant polarization (Pr) value of 0.04 C/m 2 decreased to 0.02 C/m 2 and the break-down electric field increased from 1.1 to 5.5 MV/m, as illustrated in Figure 4-69 and 4-70. In the four and six layer composites, as shown in Figure 4-71 and 4-72, the remnant polarization (Pr) exhibited the similar value of 0.04 C/cm 2 , while the break-down field decreased from 0.9 to 0.7 MV/m. Therefore, the significant effect of HP multiple layers on remnant polarization and break-down field was observed. A possible reason for this behavior may come from the polymer matrix, which contributes to the relaxor-ferroelectric behavior. Another possible reason, with high volume percentage of ceramic powder such as 50 vol%, the diminishing of the interface between polymer and ceramic can uniformly disperse the electric charge and avoid their accumulation on the interface to improve the break-down field. Thus, it is believed to be responsible for the decreasing of the remnant polarization (Pr) and improving of maximum electric field. Based on the polarization electric hysteresis, they have corroborated the statement that hot pressing layer plays an important role on the 200 dielectric response, which is consistent with the previous results such as annealing effect and hot pressing effect. Figure 4-64 Polarization electric hysteresis loop for pure P(VDF-TrFE). Figure 4-65 Polarization electric hysteresis loop for 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 10 vol% CaCu 3 Ti 4 O 12 powder. -450 -300 -150 0 150 300 450 -0.08 -0.06 -0.04 -0.02 0.00 0.02 0.04 0.06 0.08 E(MV/cm) P ( C/m 2 ) Pure P(VDF-TrFE) 300 MV/cm 325 MV/cm 350 MV/cm -75 -50 -25 0 25 50 75 -0.05 -0.04 -0.03 -0.02 -0.01 0.00 0.01 0.02 0.03 0.04 0.05 E(MV/m) P ( C/m 2 ) 10vol%-1 layer 41 MV/m 44 MV/m 47 MV/m 201 Figure 4-66 Polarization electric hysteresis loop for 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 20 vol% CaCu 3 Ti 4 O 12 powder. Figure 4-67 Polarization electric hysteresis loop for 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 30 vol% CaCu 3 Ti 4 O 12 powder. -75 -50 -25 0 25 50 75 -0.05 -0.04 -0.03 -0.02 -0.01 0.00 0.01 0.02 0.03 0.04 0.05 E(MV/m) P ( C/ m 2 ) 20vol%-1 layer 29 MV/m 31 MV/m 33 MV/m -75 -50 -25 0 25 50 75 -0.05 -0.04 -0.03 -0.02 -0.01 0.00 0.01 0.02 0.03 0.04 0.05 E(MV/m) P ( C/m 2 ) 30vol%-1 layer 27 MV/m 28 MV/m 29 MV/m 202 -75 -50 -25 0 25 50 75 -0.05 -0.04 -0.03 -0.02 -0.01 0.00 0.01 0.02 0.03 0.04 0.05 E(MV/m) P ( C/m 2 ) 40vol%-1 layer 2.0 MV/m 2.1 MV/m 2.2 MV/m Figure 4-68 Polarization electric hysteresis loop for 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 40 vol% CaCu 3 Ti 4 O 12 powder. Figure 4-69 Polarization electric hysteresis loop for 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 50 vol% CaCu 3 Ti 4 O 12 powder. -2.0 -1.5 -1.0 -0.5 0.0 0.5 1.0 1.5 2.0 -0.005 -0.004 -0.003 -0.002 -0.001 0.000 0.001 0.002 0.003 0.004 0.005 E(MV/m) P ( C/m 2 ) 50vol%-1 layer 0.9 MV/m 1.0 MV/m 1.1 MV/m 203 Figure 4-70 Polarization electric hysteresis loop for 2 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 50 vol% CaCu 3 Ti 4 O 12 powder using CC HP for 10s. Figure 4-71 Polarization electric hysteresis loop for 4 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 50 vol% CaCu 3 Ti 4 O 12 powder using CC HP for 10s. -8-6-4-202468 -0.04 -0.03 -0.02 -0.01 0.00 0.01 0.02 0.03 0.04 4.5 MV/m 5.0 MV/m 5.5 Mv/m 2 layer HP 10s P ( C/m 2 ) E(MV/m) -1.5 -1.0 -0.5 0.0 0.5 1.0 1.5 -0.08 -0.06 -0.04 -0.02 0.00 0.02 0.04 0.06 0.08 0.7 MV/m 0.8 MV/m 0.9 MV/m 4 layer HP 10s P ( C/m 2 ) E(MV/m) 204 Figure 4-72 Polarization electric hysteresis loop for 6 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 50 vol% CaCu 3 Ti 4 O 12 powder using CC HP for 10s -1.5 -1.0 -0.5 0.0 0.5 1.0 1.5 -0.08 -0.06 -0.04 -0.02 0.00 0.02 0.04 0.06 0.08 0.5 MV/m 0.6 MV/m 0.7 MV/m 6 layer HP 10s P ( C/m 2 ) E (MV/cm) 205 4.3.5 Polymer Matrix Effect on Dielectric Behavior The dielectric properties of CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite have already been discussed previously. It is known that its dielectric properties vary with different processing, such as annealing, hot pressing, etc. However, none of the experiments involved the study of the influence of polymer matrix. In this work, polymer matrix, such as P(VDF-CTFE) 88/12 mol% (VC88), was introduced and its influence of polymer matrix will be witnessed. 4.3.5.1 Dielectric Behavior As mentioned above, the dielectric properties of CaCu 3 Ti 4 O 12 /VC88 composite will be studied in this work. The annealing effect on CaCu 3 Ti 4 O 12 /VC88 composite was carried out with casting at 70 o C/8 hours and then annealing at 125 o C/8 hours. The volume concentration of CaCu 3 Ti 4 O 12 varies from 10 to 50. The dielectric results of one layer as-casted composite samples are shown in Figure 4-73 to 4-77. The summary of dielectric constant at 1 kHz is shown in Table 4-20. Based on the results in Figure 4-73 to 4-77, it presented an increasing trend from 19 to 45 at 1 kHz for one layer as-casted sample. However, it was found that as for the as-annealed samples, there was a maximum peak of 35 at 30 vol%, which resemble the dielectric properties of one layer as-annealed CaCu 3 Ti 4 O 12 /P(VDF-TrFE) sample, and is associated with crystallinity improvement. With careful observation, it was found that the overall dielectric property of an as-casted sample was generally better than as-annealed ones, as shown in Figure 4-78. It indicated that annealed treatment could only have limited effect on the CaCu 3 Ti 4 O 12 /VC88 composite. 206 Figure 4-73 Dielectric response vs. frequency of 1 layer CaCu 3 Ti 4 O 12 /VC88 composite (10 vol% ?-size CaCu 3 Ti 4 O 12 ) without annealing and with annealing. Figure 4-74 Dielectric response vs. frequency of 1 layer CaCu 3 Ti 4 O 12 /VC88 composite (20 vol% ?-size CaCu 3 Ti 4 O 12 ) without annealing and with annealing. 100 1k 10k 100k 1M 10 15 20 25 30 0.0 0.1 0.2 0.3 0.4 0.5 1 Layer 1 Layer Annealing tan ? ? ' r Freq(Hz) 10 vol% 100 1k 10k 100k 1M 10 15 20 25 30 0.0 0.1 0.2 0.3 0.4 0.5 tan ? 1 Layer 1 Layer Annealing ? ' r Freq(Hz) 20 vol% 207 Figure 4-75 Dielectric response vs. frequency of 1 layer CaCu 3 Ti 4 O 12 /VC88 composite (30 vol% ?-size CaCu 3 Ti 4 O 12 ) without annealing and with annealing. Figure 4-76 Dielectric response vs. frequency of 1 layer CaCu 3 Ti 4 O 12 /VC88 composite (40 vol% ?-size CaCu 3 Ti 4 O 12 ) without annealing and with annealing. 100 1k 10k 100k 1M 10 15 20 25 30 35 40 45 0.0 0.1 0.2 0.3 0.4 0.5 ta n ? 1 Layer 1 Layer Annealing ? ' r Freq(Hz) 30 vol% 100 1k 10k 100k 1M 10 15 20 25 30 35 40 45 0.0 0.1 0.2 0.3 0.4 0.5 tan ? 1 Layer 1 Layer Annealing ? ' r Freq(Hz) 40 vol% 208 Figure 4-77 Dielectric response vs. frequency of 1 layer CaCu 3 Ti 4 O 12 /VC88 composite (50 vol% ?-size CaCu 3 Ti 4 O 12 ) without annealing and with annealing. Table 4-20 Summary of dielectric data for 1 layer CaCu 3 Ti 4 O 12 /VC88 composite (?-size CaCu 3 Ti 4 O 12 ) (1 kHz). CaCu 3 Ti 4 O 12 Concentration (vol%) 10 vol% 20 vol% 30 vol% 40 vol% 50 vol% 1 layer [1] 19/0.03 25/0.03 29/0.03 35/0.05 45/0.05 1 layer [2] 19/0.02 21/0.03 35/0.04 30/0.04 30/0.04 [1] : Casting at 70 o C/8 hrs. [2] : Casting at 70 o C/8 hrs and annealing at 125 o C/8 hrs. 100 1k 10k 100k 1M 10 15 20 25 30 35 40 45 50 55 0.0 0.1 0.2 0.3 0.4 0.5 tan ? 1 Layer 1 Layer Annealing ? ' r Freq(Hz) 50 vol% 209 Figure 4-78 Dependence of dielectric response on CaCu 3 Ti 4 O 12 concentration (?-size CaCu 3 Ti 4 O 12 ) for 1 layer CaCu 3 Ti 4 O 12 /VC88 composite at room temperature. 10 20 30 40 50 10 20 30 40 50 0.0 0.2 0.4 0.6 0.8 CaCu 3 Ti 4 O 12 Volume (%) ? ' r 1 layer 1 layer Annealing tan ? 210 4.3.5.2 Hot Pressing Effect Figure 4-79 to 4-83 illustrate the dielectric response of CaCu 3 Ti 4 O 12 /VC88 composite with CC HP. Since it is well discussed in Chapter 4 that CC HP process is more promising than PC HP, more studies about CC HP will be discussed in this work. CaCu 3 Ti 4 O 12 /VC88 composite samples were hot pressed for two, four and six layers, and Table 4-21 lists their corresponding summary at 1 kHz. Based on the those results in Figure 4-79 to 4-83, it shared the same trend in polymer matrix VC88 as well as in P(VDF-TrFE), when the volume concentration of CaCu 3 Ti 4 O 12 was as low as 10 and 20. Their differences in dielectric constant within different HP layers are very small. The reason is very straightforward: the polymer matrix with a relatively large proportion already has enough capability to accommodate the ceramic particle, and it can neutralize the influence of multiple layer to the microstructure, which is closely associated with the dielectric response. At the same time, it is observed that when the volume concentration of CaCu 3 Ti 4 O 12 exceeded 20, we find that the influence of multiple layers dominated, since there existed large portions of ceramic particle. For all the concentration from 30 to 50 vol%, maximum value happened with four layers CC HP. With CC HP, the best value is 151 for four layers CC HP, while the dielectric loss remained at 0.14, as shown in Figure 4-84. The dielectric results are very close with the results in CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite, as seen in Table 4-2. Figure 4-85 shows the SEM image of one layer CaCu 3 Ti 4 O 12 /VC88 composite. According to the SEM image, its microstructure was very similar with the one in CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites. It consisted of one ceramic layer and one thin polymer layers. However, with the CC HP, this obvious interface between ceramic and polymer layer disappeared when they were hot pressed for 10s with two, four and six layers, as seen in Figure 4-85. In comparison with Figure 4-85 and 4-86, it has corroborated their corresponding dielectric results. 211 Figure 4-79 Dielectric response vs. frequency of multiple layers CaCu 3 Ti 4 O 12 /VC88 composite (10 vol% ?-size CaCu 3 Ti 4 O 12 ) with CC HP for 10s and annealing at 125 o C. Figure 4-80 Dielectric response vs. frequency of multiple layers CaCu 3 Ti 4 O 12 /VC88 composite (20 vol% ?-size CaCu 3 Ti 4 O 12 ) with CC HP for 10s and annealing at 125 o C. 100 1k 10k 100k 1M 10 12 14 16 18 20 22 24 26 0.0 0.1 0.2 0.3 0.4 0.5 tan ? 10 vol% ? ' r Freq(Hz) 2 Layer HP 4 Layer HP 6 Layer HP 100 1k 10k 100k 1M 10 15 20 25 30 35 40 45 0.0 0.1 0.2 0.3 0.4 0.5 20 vol% ? ' r Freq(Hz) 2 Layer HP 4 Layer HP 6 Layer HP ta n ? 212 Figure 4-81 Dielectric response vs. frequency of multiple layers CaCu 3 Ti 4 O 12 /VC88 composite (30 vol%?-size CaCu 3 Ti 4 O 12 ) with CC HP for 10s and annealing at 125 o C. Figure 4-82 Dielectric response vs. frequency of multiple layers CaCu 3 Ti 4 O 12 /VC88 composite (40 vol% ?-size CaCu 3 Ti 4 O 12 ) with CC HP for 10s and annealing at 125 o C. 100 1k 10k 100k 1M 20 30 40 50 60 70 80 90 100 0.0 0.1 0.2 0.3 0.4 0.5 30 vol% ? ' r Freq(Hz) 2 Layer HP 4 Layer HP 6 Layer HP tan ? 100 1k 10k 100k 1M 30 40 50 60 70 80 90 100 110 120 0.0 0.1 0.2 0.3 0.4 0.5 tan ? 40 vol% ? ' r Freq(Hz) 2 Layer HP 4 Layer HP 6 Layer HP 213 Figure 4-83 Dielectric response vs. frequency of multiple layers CaCu 3 Ti 4 O 12 /VC88 composite (50 vol% ?-size CaCu 3 Ti 4 O 12 ) with CC HP for 10s and annealing at 125 o C. Table 4-21 Summary of dielectric data for multiple layers CaCu 3 Ti 4 O 12 /VC88 composite in contrast to CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (?-size CaCu 3 Ti 4 O 12 ) with CC hot pressing for 10s (1 kHz). [1] : CaCu 3 Ti 4 O 12 /VC88 composite (?-size CaCu 3 Ti 4 O 12 ). [2] : CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (?-size CaCu 3 Ti 4 O 12 ). CaCu 3 Ti 4 O 12 Concentration (vol%) 10 vol% 20 vol% 30 vol% 40 vol% 50 vol% 2 layer [1] 17/0.03 28/0.04 64/0.14 76/0.18 130/0.17 4 layer [1] 22/0.03 30/0.04 74/0.14 86/0.13 151/0.14 6 layer [1] 21/0.03 34/0.05 59/0.10 61/0.12 126/0.14 2 layer [2] 28/0.05 45/0.06 50/0.1 333/0.19 165/0.25 4 layer [2] 27/0.05 37/0.07 54/0.10 64/0.22 94/0.15 6 layer [2] 27/0.05 43/0.08 82/0.15 106/0.11 182/0.20 100 1k 10k 100k 1M 80 100 120 140 160 180 200 0.0 0.1 0.2 0.3 0.4 0.5 tan ? 50 vol% ? ' r Freq(Hz) 2 Layer HP 4 Layer HP 6 Layer HP 214 Figure 4-84 Dependence of dielectric response on CaCu 3 Ti 4 O 12 concentration for CaCu 3 Ti 4 O 12 /VC88 composite (?-size CaCu 3 Ti 4 O 12 ) using 10s CC HP for 2, 4, and 6 layer respectively at room temperature. Figure 4-85 SEM fractographs of 1 layer annealed CaCu 3 Ti 4 O 12 /VC88 composite (50 vol % ?-size CaCu 3 Ti 4 O 12 ). 10 20 30 40 50 0 25 50 75 100 125 150 175 200 0.0 0.2 0.4 0.6 0.8 1.0 CaCu 3 Ti 4 O 12 Volume (%) ? ' r 2 Layer CC HP 10s 4 Layer CC HP 10s 6 Layer CC HP 10s tan ? 215 Figure 4-86 SEM fractographs of CaCu 3 Ti 4 O 12 /VC88 composites (50 vol% ?-size CaCu 3 Ti 4 O 12 ) using 10s CC HP for (a) 2 layer, (b) 4 layer and (c) 6 layers, respectively. (a) (b) (c) 216 4.3.5.3 Temperature Dependent of Dielectric Response The temperature dependent studies on the CaCu 3 Ti 4 O 12 /VC88 composites have been performed and their corresponding results are shown in Figure 4-87 to 4-92. Among them, Figure 4-87 lists the temperature dependence of pure VC88. The volume concentration of CaCu 3 Ti 4 O 12 varies from 10 to 50 vol% and multiple layers samples, such as two, four and six layer, were hot pressed for 10s. In Figure 4-87, the temperature dependent of pure VC88 indicated that it posed less temperature influence and exhibited no relaxation-like peak. Moreover, according to the further experimental results in Figure 4-88 to 4-92, regardless of CaCu 3 Ti 4 O 12 concentration and multiple layers, it was found that they all share similar temperature dependent tendencies: the variation of dielectric constant shows less dependence with temperatures, except at low frequency such as 100 Hz. For example as temperatures increased from 25 to 125 o C at 1 kHz, dielectric constant varied from 127 to 111 for 50 vol% two layer sample, 147 to 143 for 50 vol% four layer sample, and 126 to 143 for 50 vol% six layer sample, which were summarized in Table 4-22. On the contrary, in comparison with the temperature dependent results in nano-size/micro-szie CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites, it was noticeable that they all experienced a maximum dielectric peak and then leveled off. This phenomenon is in sharp contrast with the results in CaCu 3 Ti 4 O 12 /VC88 composites. Since it was well known that CaCu 3 Ti 4 O 12 shows marked contrast to known ferroelectrics and exhibits none of relaxation process, the experimental results on the polymer matrix between P(VDF- TrFE) and VC88 have strongly proved that the relaxation process in CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites originated from the polymer matrix P(VDF- TrFE), which is widely known as ferroelectric polymers. Due to their relative high dielectric constant and less temperature dependency, it make this composite very suitable for future smart material application. 217 Figure 4-87 Temperature dependence of pure VC88. 30 40 50 60 70 80 90 100110120 0 5 10 15 20 0.0 0.2 0.4 0.6 0.8 1.0 ? ' r Temperature (? C) 100 1K 10K 100K 1M tan ? Pure VC88 218 Figure 4-88 Temperature dependence of CaCu 3 Ti 4 O 12 /VC88 composite (10 vol% ?-size CaCu 3 Ti 4 O 12 ) with: (a) 2 layer, (b) 4 layer, and (c) 6 layer 10s CC HP. 30 40 50 60 70 80 90 100110120 0 5 10 15 20 25 30 35 40 45 50 0 1 2 3 4 5 ? ' r Temperature (? C) 100 1K 10K 100K 1M ta n ? 10 vol% 2 layer (a) 30 40 50 60 70 80 90 100110120 0 5 10 15 20 25 30 35 40 45 50 0 1 2 3 4 5 ? ' r Temperature (? C) 100 1K 10K 100K 1M (b) tan ? 10 vol% 4 layer 30 40 50 60 70 80 90 100110120 0 5 10 15 20 25 30 35 40 45 50 0 1 2 3 4 5 ? ' r Temperature (? C) 100 1K 10K 100K 1M (c) ta n ? 10 vol% 6 layer 219 Figure 4-89 Temperature dependence of CaCu 3 Ti 4 O 12 /VC88 composite (20 vol% ?-size CaCu 3 Ti 4 O 12 ) with: (a) 2 layer, (b) 4 layer, and (c) 6 layer 10s CC HP. 30 40 50 60 70 80 90 100110120 10 15 20 25 30 35 40 45 50 55 60 0 1 2 3 4 5 ? ' r Temperature (? C) 100 1K 10K 100K 1M (a) ta n ? 20 vol% 2 layer 30 40 50 60 70 80 90 100110120 10 15 20 25 30 35 40 45 50 55 60 0 1 2 3 4 5 ? ' r Temperature (? C) 100 1K 10K 100K 1M (b) tan ? 20 vol% 4 layer 30 40 50 60 70 80 90 100110120 10 15 20 25 30 35 40 45 50 55 60 0 1 2 3 4 5 ? ' r Temperature (? C) 100 1K 10K 100K 1M (c) tan ? 20 vol% 6 layer 220 Figure 4-90 Temperature dependence of CaCu 3 Ti 4 O 12 /VC88 composite (30 vol% ?-size CaCu 3 Ti 4 O 12 ) with: (a) 2 layer, (b) 4 layer, and (c) 6 layer 10s CC HP. 30 40 50 60 70 80 90 100110120 10 20 30 40 50 60 70 80 90 100 110 120 0 1 2 3 4 5 ? ' r Temperature (? C) 100 1K 10K 100K 1M (a) tan ? 30 vol% 2 layer 30 40 50 60 70 80 90 100110120 20 30 40 50 60 70 80 90 100 110 120 0 1 2 3 4 5 ? ' r Temperature (? C) 100 1K 10K 100K 1M (b) tan ? 30 vol% 4 layer 30 40 50 60 70 80 90 100110120 10 20 30 40 50 60 70 80 90 100 110 120 0 1 2 3 4 5 ? ' r Temperature (? C) 100 1K 10K 100K 1M (c) ta n ? 30 vol% 6 layer 221 30 40 50 60 70 80 90 100110120 0 100 200 300 400 500 0 1 2 3 4 5 ? ' r Temperature (? C) 100 1K 10K 100K 1M (b) 40 vol% 4 layer tan ? Figure 4-91Temperature dependence of CaCu 3 Ti 4 O 12 /VC88 composite (40 vol% ?-size CaCu 3 Ti 4 O 12 ) with: (a) 2 layer, (b) 4 layer, and (c) 6 layer 10s CC HP. 30 40 50 60 70 80 90 100110120 0 20 40 60 80 100 120 140 160 0 1 2 3 4 5 ? ' r Temperature (? C) 100 1K 10K 100K 1M (a) tan ? 40 vol% 2 layer 30 40 50 60 70 80 90 100110120 0 20 40 60 80 100 120 0 1 2 3 4 5 ? ' r Temperature (? C) 100 1K 10K 100K 1M (c) 40 vol% 6 layer tan ? 222 Figure 4-92 Temperature dependence of CaCu 3 Ti 4 O 12 /VC88 composite (50 vol% ?-size CaCu 3 Ti 4 O 12 ) with: (a) 2 layer, (b) 4 layer, and (c) 6 layer 10s CC HP. 30 40 50 60 70 80 90 100110120 0 50 100 150 200 250 300 0 1 2 3 4 5 ? ' r Temperature (? C) 100 1K 10K 100K 1M (a) 50 vol% 2 layer tan ? 30 40 50 60 70 80 90 100110120 0 50 100 150 200 250 300 0 1 2 3 4 5 ? ' r Temperature (? C) 100 1K 10K 100K 1M (b) 50 vol% 4 layer tan ? 30 40 50 60 70 80 90 100110120 0 50 100 150 200 250 300 0 1 2 3 4 5 ? ' r Temperature (? C) 100 1K 10K 100K 1M (c) 50 vol% 6 layer tan ? 223 Table 4-22 Summary of dielectric constant for multiple layers CaCu 3 Ti 4 O 12 /VC88 composite (?-size CaCu 3 Ti 4 O 12 ) with CC HP for 10s at different temperature (1 kHz). Temperature ( o C) 25 50 75 100 125 10vol% 2 layer 19 19 19 19 20 4 layer 25 25 24 25 27 6 layer 23 23 23 23 24 20vol% 2 layer 29 29 29 28 28 4 layer 32 32 31 31 31 6 layer 32 34 34 32 33 30vol% 2 layer 61 60 57 55 57 4 layer 71 70 65 63 63 6 layer 54 54 52 51 51 40vol% 2 layer 71 71 64 60 59 4 layer 83 81 77 80 115 6 layer 60 59 55 52 51 50vol% 2 layer 127 125 114 109 111 4 layer 147 145 135 133 143 6 layer 126 122 114 117 143 224 4.4 Summary 0-3 composites based on micro-size CaCu 3 Ti 4 O 12 were prepared and their dielectric, electric properties and the microstructures of the composites were studied. For the CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite, the composite was prepared using solution casting method and then was thermally and mechanically treated. The morphology of the ceramics was studied using SEM. Their dielectric responses were studied over a frequency range from 100 to 1 MHz. For the CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite, the as-cast film was treated using annealing and HP in order to modify the distribution of the CaCu 3 Ti 4 O 12 particles in polymer matrix and the morphology of semi- crystal polymer matrix. The annealing process resulted in a higher dielectric constant due to the increase of crystallinity with polymer matrix. For the HP treatment, it was found that the configuration of the initial stack has a strong influence on the properties of the composites. In general, the HP process is prone to result in a high dielectric response in the composite at room temperature. For example, composite with a dielectric constant of 510 and loss of 0.25 at 1 kHz was obtained at room temperature and when it reached 95 o C, a dielectric constant of 1,240 was obtained. The dielectric response of the composite was studied at different temperatures. Based on the results, it was found that the observed loss at low frequency in the composite is due to a relaxation process, and may be related to the interfacial layer between the CaCu 3 Ti 4 O 12 particle and polymer matrix. The dielectric response was analyzed using Cole-Cole plot. It was found that the relaxation time of the major relaxation process obtained in the composite changes with processing condition, such as annealing, HP and concentration. It indicates that the interfacial layers between ceramic particles and polymer matrix play an important role on the dielectric response of the composite. As for the HP samples, it was interestingly observed that as HP time changes, there is a critical HP time at which the composite exhibits a much higher dielectric constant. The experimental results were analyzed using different prediction models. It was found that Logarithmic mixing law, Modified logarithmic mixing law, Yamada model and Bruggeman model can fit the experimental results, and especially, the BM model can result in best match to experimental results. All the fitting results demonstrated that the effective dielectric constant of CaCu 3 Ti 4 O 12 actually is much smaller than the dielectric constant for CaCu 3 Ti 4 O 12 ceramic. 225 For CaCu 3 Ti 4 O 12 /P(VDF-CTFE) 88/12 mol% (VC88) composite, similar research was carried out. Composites with a dielectric constant of 151 and loss of 0.14 at 1 kHz were obtained. Most importantly, it was found that the dielectric responses in the composites using P(VDF-CTFE) 88/12 mol% (VC88) as matrix are almost independent of temperature, which is good for dielectric applications. 226 References (1) Arbatti, M. Development of High-Dielectric-Constant Polymer-Ceramic Composites Based on Calcium Copper Titanate. Auburn University, Alabama, 2004. (2) Shan, X. B.; Yang, X.; Zhang, K. W.; Cheng, Z.-Y. Mater. Res. Soc. Symp. Proc. 2007, 949, 0949-C05-07. (3) Arbatti, M.; Shan, X. B.; Cheng, Z.-Y. Adv. Mater 2007, 19, 1369-1372. (4) Zhang, Q. M.; Xu, H.; Fang, F.; Cheng, Z.-Y.; Xia, F. J.Appl. Phys 2001, 89, (5), 2613-2616. (5) Kimura, K.; Ohigashi, H. J.Appl. Phys 1983, 43, (9), 834-836. (6) Choi, J.; Borca, C. N.; Dowben, P. A.; Bune, A.; Poulsen, M.; Pebley, S.; Adenwalla, S.; Ducharme, S.; Robertson, L.; Fridkin, V. M.; Palto, S. P.; Petukhova, N. N.; Yudin, S. G. Phys.Rev.B 2000, 61, (8), 5760-5770. (7) Subramanian, M. A.; Li, D.; Duan, N.; B. A. Reisner; Sleight, A. W. J Solid State Chem 2000, 151, 323-325. (8) Homes, C. C.; Vogt, T.; Shapiro, S. M.; Wakimoto, S.; Ramirez, A. P. Science 2001, 293, (27), 673-676. (9) Nalwa, H. S., Ferroelectric Polymers:chemistry, physics,and applications. Marcel Dekker, Inc.: New York.Basel.Hong Kong, 1995. 227 CHAPTER 5 STUDY OF DIELECTRIC BEHAVIOR ON THE CaCu 3 Ti 4 O 12 -BASED COMPOSITES 5.1 Introduction There has been a great deal of research work directed towards exploring the dielectric properties in CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites as discussed in Chapter 4. The study on CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites revealed that process conditions such as annealing, hot pressing patter, number of hot pressing layers and hot pressing time as well as their morphology, posed a strong impact on the dielectric properties such as its dielectric constant and break-down electric field 1-3 . According to the experimental results, it was found that with better tuning of those processing parameters, it would give increased dielectric response. In this chapter, based on a previous fundamental study on CaCu 3 Ti 4 O 12 /P(VDF- TrFE) composites in Chapter 4, a more systematic study on CaCu 3 Ti 4 O 12 -based composites will be introduced. In order to optimize the dielectric response in CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites, effects such as the ceramic particle size, and silane coupling are going to be studied in detail. The size effect will be studied between two different particle size categories: micro-size and nano-size. Similarly, the effect of polymer matrix will be observed within two different polymer matrices systems: P(VDF- TrFE) and P(VDF-CTFE). According to the initial purpose of improving the uniformity between the ceramic particle and polymer matrix, the silane coupling agent was incorporated and corresponding dielectric studies were carried out. Finally, it was observed that the optimum value of CaCu 3 Ti 4 O 12 volume concentration or silane concentration was decisive on its dielectric performance 3, 4 . 228 5.2 Experimental CaCu 3 Ti 4 O 12 was prepared using a conventional powder processing method and the ceramic pellets were then milled to two different particles size categories: D 50 ?10.5 ?m and 500 nm, respectively. The CaCu 3 Ti 4 O 12 - P(VDF-TrFE) 0-3 composite was prepared by solution casting method and hot pressing technique. The composite samples were pressed at a force of 7.5 tons and temperature of 200 o C. The loaded CCTO concentration varied within 0, 10, 20, 30, 40, and 50 vol%, respectively, and P(VDF- CTFE) 88/12 mol% (VC88) copolymer was selected as alternative polymer matrix in comparison to its counterpart P(VDF-TrFE) 55/45 mol%, which was already discussed in Chapter 4. The silane coupling agent used in this work was Trichloro- 1 H, 1H, 2H, 2H- Perfluorooctylsilane. The detailed experimental procedures were already described in Chapter 2. Dielectric properties: Gold was coated on the surface of the pellets as electrodes using a Pelco SC-6 sputter coater. Agilent 4294A impedance analyzer was employed to characterize the dielectric property of the samples. The measured frequency range was from 100 Hz to 1 MHz. Microstructure analysis: The grain size and uniformity of the ceramic were determined by scanning electron microscope with EDS (SEM JSM-7000F, JEOL). 5.3 Results and Discussion 5.3.1 Size Effect on Dielectric Behavior In Chapter 4, the dielectric response of CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite based on micro-size CaCu 3 Ti 4 O 12 ceramic powder was discussed. It has been demonstrated in some research work that as a particle shrinks to nano-size range, its properties will be increasingly dominated by its interfacial interactions with its environment 5, 6 . The expected Maxwell-Wagner interfacial polarization associated with such composite materials is significantly changed as the particle size is reduced. Therefore, the study of the dielectric behavior on nano-size CaCu 3 Ti 4 O 12 ceramic powder was designed and carried out, and then the size effect on dielectric behavior was observed. 229 5.3.1.1 Dielectric Behavior In Chapter 4, the annealing effect on the CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite was studied in detail and it was found that it had profound influence on the dielectric properties of the composite sample. Thus, regardless of un-annealed sample, this work only focused on annealed sample. CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites were prepared with different volume concentrations (0, 10, 20, 30, 40 and 50 vol% CaCu 3 Ti 4 O 12 ), and then were followed by annealing at 125 o C for 8 hours. Figure 5-1 illustrates the dielectric response of one layer annealed CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite. After comparing with pure P(VDF-TrFE), the dielectric constant of the as-annealed composite improved from 15.5 to 37.1 as the CaCu 3 Ti 4 O 12 volume concentration increased from 10 to 50 vol%. All the experimental results indicated that it exhibited a linear relationship with CaCu 3 Ti 4 O 12 volume concentration. The comparison between nano-size and micro-size CaCu 3 Ti 4 O 12 /P(VDF- TrFE) composite is listed in Table 5-1. This trend is very similar with the results based on the micro-size CaCu 3 Ti 4 O 12 powder, when the CaCu 3 Ti 4 O 12 volume concentration is below 30 vol% for both nano-size and micro-size ceramic particles, as shown in Figure 5- 2. However, as for micro-size CaCu 3 Ti 4 O 12 powder, it reached a dielectric peak at 40vol% and then leveled off, as seen in Chapter 4. More specifically: when switching from nano-size to micro-size CaCu 3 Ti 4 O 12 powder, 14 to 25 for 10 vol% CaCu 3 Ti 4 O 12 composite, 23 to 34 for 20 vol% CaCu 3 Ti 4 O 12 composite, 29 to 43 for 30 vol% CaCu 3 Ti 4 O 12 composite, 33 to 105 for 40 vol% CaCu 3 Ti 4 O 12 composite, 35 to 67 for 50 vol% CaCu 3 Ti 4 O 12 composite. A reasonable explanation may come from considering their corresponding microstructure in Figure 5-3. The cross-section of nano-size composite presented two apparent interfacial layers, however, in micro-size composite, due to its relative large particle size, it can accommodate more polymer matrix in between, and thus separation of polymer layer and ceramic layer becomes less obvious. The microstructure difference may account for their difference in dielectric properties. 230 Figure 5-1 Dielectric response vs. frequency of 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (10, 20, 30, 40, and 50 vol% nano-size CaCu 3 Ti 4 O 12 ) with annealing in comparison with P(VDF-TrFE): (a) Dielectric constant vs. frequency; (b) Dielectric loss vs. frequency. 100 1k 10k 100k 1M 0 10 20 30 40 50 1 layer annealing ? ' r Freq(Hz) 0 vol% 10 vol% 20 vol% 30 vol% 40 vol% 50 vol% (a) 100 1k 10k 100k 1M 0.00 0.05 0.10 0.15 0.20 0.25 0.30 1 layer annealing (b) 0 vol% 10 vol% 20 vol% 30 vol% 40 vol% 50 vol% ta n ? Freq(Hz) 231 Table 5-1 Summary of dielectric data for 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (nano-size /?-size CaCu 3 Ti 4 O 12 ) annealed at 125 o C (1 kHz). CaCu 3 Ti 4 O 12 Concentration (vol%) 10 vol% 20 vol% 30 vol% 40 vol% 50 vol% Nano-1 layer [1] 14/0.05 23/0.05 29/0.05 33/0.05 35/0.05 Micro-1 layer [2] 25/0.25 34/0.08 43/0.09 105/0.2 67/0.1 [1] : Nano-size CaCu 3 Ti 4 O 12 . [2] : ?-size CaCu 3 Ti 4 O 12 . Figure 5-2 Dependence of dielectric response on CaCu 3 Ti 4 O 12 concentration for 1 layer CaCu 3 Ti 4 O 12 / P(VDF-TrFE) composite (nano-size /?-size CaCu 3 Ti 4 O 12 ) at room temperature with annealing at 125 o C for 8 hrs. 10 20 30 40 50 0 20 40 60 80 100 120 0.0 0.2 0.4 0.6 0.8 1.0 CaCu 3 Ti 4 O 12 Volume (%) ? ' r 1 layer Annealing (Nano-size) 1 layer Annealing (Micro-size) tan ? 232 Figure 5-3 SEM fractographs of annealed CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 50 vol%: (a) nano-size; (b) ?-size CaCu 3 Ti 4 O 12 ceramic powder. (a) (b) 233 5.3.1.2 Hot Pressing Effect As known in Chapter 4, with hot pressing processing, a homogeneous structure can be achieved and its corresponding dielectric response could be enhanced. As for the nano-size composite, 10 to 50 vol% CaCu 3 Ti 4 O 12 composites were prepared and then they were hot pressed using CC HP for 10s in this work. Their corresponding experimental results are shown in Figure 5-4 to 5-8 and the summary of their dielectric constant at 1 kHz is listed in Table 5-2. In Figure 5-4 to 5-8 and Table 5-2, the variation of dielectric constant was observed to change with CaCu 3 Ti 4 O 12 concentration. When the CaCu 3 Ti 4 O 12 concentration is small such as 10 vol%, the difference in dielectric constant between multiple layers CC HP is relatively small, which arises from the fact that there is large portion of polymer matrix, and the dispersion of ceramic into polymer matrix is not so significant as the one with higher CaCu 3 Ti 4 O 12 concentration. With a higher volume concentration such as 20 and 30 vol%, it was clear that both experienced a maximum value of 28 and 48, respectively, at four layers. With volume concentration such as 40 and 50 vol%, they exhibit an increasing trend up to 50 and 53, respectively, as the HP layer increases from two to six layer. Based on Figure 5-9, it was interesting to find that the dielectric peak first appeared at four layer for 20 and 30 vol% CaCu 3 Ti 4 O 12 composite, while it switched to six layer for 40 and 50 vol% CaCu 3 Ti 4 O 12 composite. At the same time, all the experimental results with different ceramic concentrations tended to give small dielectric constant loss around 0.05, which is very close to the results in 10 and 20 vol% micro-size CaCu 3 Ti 4 O 12 composites as shown in Chapter 4. However, comparing with the maximum dielectric constant achieved in micro-size composite, the maximum dielectric constant in nano-size composite is around 53, which was smaller than corresponding value of 182 in micro-size composite, as shown in Table 5-2. In order to study the CC hot pressing, their microstructures were studied using SEM. Figure 5-10 shows the SEM images of 50 vol% CC hot pressed CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites. Based on SEM images, a very clear ceramic-rich layer can be observed in the internal core area, which is marked in red. This clear interfacial layer should be responsible for the poor response in nano-size CaCu 3 Ti 4 O 12 composite. 234 Figure 5-4 Dielectric response vs. frequency of multiple layers CaCu 3 Ti 4 O 12 /P(VDF- TrFE) composite (10 vol% nano-size CaCu 3 Ti 4 O 12 ) with CC HP for 10s and annealing at 125 o C. Figure 5-5 Dielectric response vs. frequency of multiple layers CaCu 3 Ti 4 O 12 /P(VDF- TrFE) composite (20 vol% nano-size CaCu 3 Ti 4 O 12 ) with CC HP for 10s and annealing at 125 o C. 100 1k 10k 100k 1M 10 12 14 16 18 20 22 24 26 0.0 0.2 0.4 0.6 0.8 1.0 tan ? 2 layers 4 layers 6 layers 10% Annealing HP 10s Freq(Hz) ? ' r 100 1k 10k 100k 1M 10 15 20 25 30 35 0.0 0.2 0.4 0.6 0.8 1.0 tan ? 2 layers 4 layers 6 layers 20% Annealing HP 10s Freq(Hz) ? ' r 235 100 1k 10k 100k 1M 10 20 30 40 50 60 70 0.0 0.2 0.4 0.6 0.8 1.0 ta n ? 2 layers 4 layers 6 layers 40% Annealing HP 10s Freq(Hz) ? ' r Figure 5-6 Dielectric response vs. frequency of multiple layers CaCu 3 Ti 4 O 12 /P(VDF- TrFE) composite (30 vol% nano-size CaCu 3 Ti 4 O 12 ) with CC HP for 10s and annealing at 125 o C. Figure 5-7 Dielectric response vs. frequency of multiple layers CaCu 3 Ti 4 O 12 /P(VDF- TrFE) composite (40 vol% nano-size CaCu 3 Ti 4 O 12 ) with CC HP for 10s and annealing at 125 o C. 100 1k 10k 100k 1M 10 20 30 40 50 60 0.0 0.2 0.4 0.6 0.8 1.0 ta n ? 2 layers 4 layers 6 layers 30% Annealing HP 10s Freq(Hz) ? ' r 236 Figure 5-8 Dielectric response vs. frequency of multiple layers CaCu 3 Ti 4 O 12 /P(VDF- TrFE) composite (20 vol% nano-size CaCu 3 Ti 4 O 12 ) with CC HP for 10s and annealing at 125 o C. Table 5-2 Summary of dielectric data for multiple layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (nano-size/?-size CaCu 3 Ti 4 O 12 ) with CC hot pressing for 10s (1 kHz). [1] : Nano-size CaCu 3 Ti 4 O 12 . [2] : ?-size CaCu 3 Ti 4 O 12 . CaCu 3 Ti 4 O 12 Concentration (vol%) 10 vol% 20 vol% 30 vol% 40 vol% 50 vol% 2 layer [1] 20/0.04 26/0.05 35/0.05 40/0.05 37/0.05 4 layer [1] 19/0.04 28/0.05 48/0.06 43/0.05 40/0.05 6 layer [1] 21/0.04 25/0.05 41/0.05 50/0.05 53/0.05 2 layer [2] 28/0.05 45/0.06 50/0.1 333/0.19 165/0.25 4 layer [2] 27/0.05 37/0.07 54/0.10 64/0.22 94/0.15 6 layer [2] 27/0.05 43/0.08 82/0.15 106/0.11 182/0.20 100 1k 10k 100k 1M 10 20 30 40 50 60 70 0.0 0.2 0.4 0.6 0.8 1.0 tan ? 2 layers 4 layers 6 layers 50% Annealing HP 10s Freq(Hz) ? ' r 237 Figure 5-9 Dependence of dielectric response on CaCu 3 Ti 4 O 12 concentration (nano-size CaCu 3 Ti 4 O 12 ) using 10s CC HP for 2, 4, and 6 layers respectively at room temperature. 10 20 30 40 50 10 20 30 40 50 60 0.00 0.05 0.10 0.15 0.20 0.25 0.30 CaCu 3 Ti 4 O 12 Volume (%) ? ' r 2 Layer CC HP 10s 4 Layer CC HP 10s 6 Layer CC HP 10s tan ? 238 Figure 5-10 SEM fractographs of CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites (50vol% nano- size CaCu 3 Ti 4 O 12 ) using 10s CC HP for (a) 2 layer, (b) 4 layer and (c) 6 layers, respectively. (a) (b) (c) 239 5.3.1.3 Hot Pressing Time on Dielectric Properties The effect of hot pressing time on the dielectric properties in nano-size CaCu 3 Ti 4 O 12 composite has been studied. In this work, 10 to 50 vol% CaCu 3 Ti 4 O 12 composites were prepared and then they were hot pressed using CC HP for 30s. Correspondingly, their experimental results are shown in Figure 5-11 to 5- 15. Table 5-3 summarizes the dielectric constant at 1 kHz for two, four and six layer CC HP composite samples. After comparing the dielectric results with 10s CC HP, the dielectric constant shared the same trend as that at low concentrations, such as 10 and 20vol% CaCu 3 Ti 4 O 12 . The dielectric results were very similar within two, four and six layer, while for 30 to 50 vol%, four layer CC HP dominated significantly, which results in a high dielectric constant, as shown in Figure 5-16. Both the experimental results exhibited low dielectric constants, which is associated with their corresponding microstructure and was already demonstrated using SEM images in 10s CC HP. The dielectric results are relatively smaller than the one in micro-size CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites, especially at 40 and 50 vol% in Table 5-3. Based on results in Figure 5-16, Figure 5-17 to 5-19 presented a comparison between the model prediction and experimental data for the effective dielectric constant of CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite after CC HP processing. Together shown were the predictions based on logarithmic mixing (LM) law, modified logarithmic mixing (MLM) law, Maxwell-Wagner (MW) model, Yamada (YA) model, series model and Bruggeman (BM) model. The determination procedures of the polymercr? '? and ceramicr? '? have been well described in Chapter 4. The values of polymercr? '? were predetermined as 20 and 14 for annealing and non-annealing samples respectively. These calculated values of ceramicr? '? have been listed in Table 5-4. Unlike the model prediction for micro-size multiple layers composite, most models including LM, MLM, MW, YA and BM, gave desired fitting results. Moreover, among these models, LM, MLM, YA and BM models showed best match to experimental data. The series model can only have good fitted results in low volume concentrations from 0 to 10 vol%. Especially, comparing with the CC HP fitted results in Chapter 4 and Table 5-4, it was found that their dielectric constant 240 tended to decrease dramatically as the CaCu 3 Ti 4 O 12 size changed from micro-size to nano-size. The dramatic change indicated that the size of CaCu 3 Ti 4 O 12 particle may play an important role in its corresponding dielectric response. Moreover, much more detailed experiments about hot pressing time on the composite were carried out on 50 vol% nano-size CaCu 3 Ti 4 O 12 composite. Different hot pressing times, such as 10, 20, 30 and 40s were selected in the experiments. As shown in Figure 5-20 and Table 5-5, with increasing vol% of CaCu 3 Ti 4 O 12 , the dielectric constant increased from 35 to 51 and then decreased to 43 for two layer CC HP. Meanwhile, it was found that for both four and six layer CC HP, the dielectric constant reached a maximum value and then degraded, as shown in Figure 5-21. The results indicated that by incorporating with the hot pressing process, the so-called interfacial layer is a dynamic process, and excessive hot time would undermine the established uniformed structure. In the experiments, the optimum time to achieve the best dielectric constant was found at 30s CC HP. 241 Figure 5-11 Dielectric response vs. frequency of multiple layers CaCu 3 Ti 4 O 12 /P(VDF- TrFE) composite (10 vol% nano-size CaCu 3 Ti 4 O 12 ) with CC HP for 30s and annealing at 125 o C. Figure 5-12 Dielectric response vs. frequency of multiple layers CaCu 3 Ti 4 O 12 /P(VDF- TrFE) composite (20 vol% nano-size CaCu 3 Ti 4 O 12 ) with CC HP for 30s and annealing at 125 o C. 100 1k 10k 100k 1M 10 12 14 16 18 20 22 24 26 28 30 0.0 0.2 0.4 0.6 0.8 1.0 tan ? 2 layers 4 layers 6 layers 10% Annealing HP 30s Freq(Hz) ? ' r 100 1k 10k 100k 1M 10 15 20 25 30 35 40 45 0.0 0.2 0.4 0.6 0.8 1.0 tan ? 2 layers 4 layers 6 layers 20% Annealing HP 30s Freq(Hz) ? ' r 242 Figure 5-13 Dielectric response vs. frequency of multiple layers CaCu 3 Ti 4 O 12 /P(VDF- TrFE) composite (30 vol% nano-size CaCu 3 Ti 4 O 12 ) with CC HP for 30s and annealing at 125 o C. Figure 5-14 Dielectric response vs. frequency of multiple layers CaCu 3 Ti 4 O 12 /P(VDF- TrFE) composite (40 vol% nano-size CaCu 3 Ti 4 O 12 ) with CC HP for 30s and annealing at 125 o C. 100 1k 10k 100k 1M 10 20 30 40 50 0.0 0.2 0.4 0.6 0.8 1.0 tan ? 2 layers 4 layers 6 layers 30% Annealing HP 30s Freq(Hz) ? ' r 100 1k 10k 100k 1M 10 20 30 40 50 60 70 0.0 0.2 0.4 0.6 0.8 1.0 tan ? 2 layers 4 layers 6 layers 40% Annealing HP 30s Freq(Hz) ? ' r 243 Figure 5-15 Dielectric response vs. frequency of multiple layers CaCu 3 Ti 4 O 12 /P(VDF- TrFE) composite (50 vol% nano-size CaCu 3 Ti 4 O 12 ) with CC HP for 30s and annealing at 125 o C. Table 5-3 Summary of dielectric data for multiple layers CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (nano-size/?-size CaCu 3 Ti 4 O 12 ) with CC hot pressing for 30s (1 kHz). [1] : Nano-size CaCu 3 Ti 4 O 12. [2] : ?-size CaCu 3 Ti 4 O 12. CaCu 3 Ti 4 O 12 Concentration (vol%) 10 vol% 20 vol% 30 vol% 40 vol% 50 vol% 2 layer [1] 25/0.04 28/0.04 33/0.05 43/0.04 55/0.05 4 layer [1] 23/0.04 34/0.05 40/0.04 56/0.04 62/0.05 6 layer [1] 23/0.04 35/0.05 37/0.04 51/0.04 60/0.06 2 layer [2] 24/0.05 28/0.06 54/0.10 368/0.43 150/0.33 4 layer [2] 26/0.05 39/0.08 61/0.11 101/0.17 246/0.30 6 layer [2] 27/0.05 44/0.08 46/0.08 85/0.15 510/0.25 100 1k 10k 100k 1M 10 20 30 40 50 60 70 80 0.0 0.2 0.4 0.6 0.8 1.0 tan ? 2 layers 4 layers 6 layers 50% Annealing HP 30s Freq(Hz) ? ' r 244 Figure 5-16 Dependence of dielectric response on CaCu 3 Ti 4 O 12 concentration (nano-size CaCu 3 Ti 4 O 12 ) using 30s CC HP for 2, 4, and 6 layers respectively at room temperature. Figure 5-17 Comparison of the present model predictions with experimental data for 2 layer CC HP 30s annealed CaCu 3 Ti 4 O 12 /P(VDF-TrFE) sample. 10 20 30 40 50 10 20 30 40 50 60 70 80 0.00 0.05 0.10 0.15 0.20 0.25 0.30 CaCu 3 Ti 4 O 12 Volume (%) ? ' r 2 Layer CC HP 30s 4 Layer CC HP 30s 6 Layer CC HP 30s tan ? 0 1020304050 15 30 45 60 CaCu 3 Ti 4 O 12 Volume (%) Experimental data Logarithmic mixing law Modified logarithmic mixing law Maxwell-Wagner model Yamada model Series model Bruggeman model ? ' r 245 Figure 5-18 Comparison of the present model predictions with experimental data for 4 layer CC HP 30s annealed CaCu 3 Ti 4 O 12 /P(VDF-TrFE) sample. Figure 5-19 Comparison of the present model predictions with experimental data for 6 layer CC HP 30s annealed CaCu 3 Ti 4 O 12 /P(VDF-TrFE) sample. 0 1020304050 15 30 45 60 75 CaCu 3 Ti 4 O 12 Volume (%) Experimental data Logarithmic mixing law Modified logarithmic mixing law Maxwell-Wagner model Yamada model Series model Bruggeman model ? ' r 0 1020304050 15 30 45 60 75 CaCu 3 Ti 4 O 12 Volume (%) Experimental data Logarithmic mixing law Modified logarithmic mixing law Maxwell-Wagner model Yamada model Series model Bruggeman model ? ' r 246 Table 5-4 Summary of fitted dielectric data for CaCu 3 Ti 4 O 12 multiple layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (nano-size CaCu 3 Ti 4 O 12 ) with CC hot pressing for 30s (1 kHz). Modified logarithmic mixing law: k=0.5. Yamada model: N=25. 2 layer 4 layer 6 layer Logarithmic mixing law 141 211 186 Modified logarithmic mixing law 994 2,225 1,748 Maxwell-Wagner model 165 373 278 Yamada model 85 110 102 Series model ? ? ? Bruggeman model 110 150 140 247 Figure 5-20 Dielectric response vs. frequency of multiple layers CaCu 3 Ti 4 O 12 /P(VDF- TrFE) composite (50 vol% nano-size CaCu 3 Ti 4 O 12 ): (a) 2 layer CC HP, (b) 4 layer CC HP, (c) 6 layer CC HP for 10, 20, 30 and 40s. 100 1k 10k 100k 1M 0 10 20 30 40 50 60 70 0.0 0.2 0.4 0.6 0.8 1.0 1.2 Freq(Hz) ta n ? ? ' r 10s 20s 30s 40s 50 vol%2layer CC HP(a) 100 1k 10k 100k 1M 0 10 20 30 40 50 60 70 80 0.0 0.2 0.4 0.6 0.8 1.0 1.2 (b) Freq(Hz) ta n ? ? ' r 10s 20s 30s 40s 50 vol%4layer CC HP 100 1k 10k 100k 1M 0 10 20 30 40 50 60 70 80 0.0 0.2 0.4 0.6 0.8 1.0 1.2 (c) Freq(Hz) ta n ? ? ' r 10s 20s 30s 40s 50 vol%6layer CC HP 248 Table 5-5 Summary of dielectric data for multiple layers CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (50vol% nano-size CaCu 3 Ti 4 O 12 ) with CC hot pressing for 10, 20, 30 and 40s (1 kHz). CC HP Time (seconds) 10s 20s 30s 40s 2 layer HP 35/0.07 38/0.06 51/0.06 43/0.07 4 layer HP 40/0.05 42/0.04 62/0.05 39/0.05 6 layer HP 53/0.05 56/0.05 60/0.05 39/0.04 Figure 5-21 Dependence of dielectric response on CaCu 3 Ti 4 O 12 concentration (50 vol% nano-size CaCu 3 Ti 4 O 12 ) of 2, 4 and 6 layers CC HP for 10, 20, 30 and 40s at room temperature, respectively. 10 20 30 40 20 30 40 50 60 70 0.0 0.2 0.4 0.6 0.8 1.0 1.2 tan ? ? ' r CC HP Time (s) 2 layer 4 layer 6 layer 50 vol% 249 5.3.1.4 Temperature Dependent of Dielectric Response Earlier in this chapter, we reported that the effect of hot pressing on the dielectric properties and how their corresponding microstructure is associated with the morphology changes. In order to understand how temperature would influence the dielectric behavior, temperature dependent measurements were carried out. Figure 5-22 to 5-24 illustrate the temperature dependence of the dielectric constant and loss factor for CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 50 vol% CaCu 3 Ti 4 O 12 powder. Based on the results shown in Figure 5-22 to 5-24, it was found that the temperature dependence of the dielectric constant was influenced by hot pressing time, varying between 10 and 30s, and multiple layers, changing from two to six layers. Clearly, it was observed that they experienced a dielectric peak, which resembles a relaxation phenomenon. In Chapter 4, for the micro-size composite, it was well known that this relaxation phenomenon is clearly associated with its polymer matrix P(VDF- TrFE). As for the peak value, more specifically as hot pressing time increased from 10 to 30s, the maximum dielectric constant at 1 kHz was changing from 96 to 146 for two layer, 88 to 117 for four layer, and 148 to 143 for six layer. The curie-temperature corresponding to this maximum value ranged between 95 and 100 o C. However, in contrast with the results of micro-size composite, those maximum values at its curie temperature were very small. With regards to micro-size composites as shown in Chapter 4, the peak value was 514 for 10s six layer CC HP, and 1,240 for 30s six layer CC HP. The possible explanation for the differences may lie in their microstructure. As we already discussed previously, the cross-section of the composite sample presented a very obvious separation between ceramic particle and polymer matrix, which was even more significant than the one observed in micro-size sample. In return, this microstructure could deteriorate the dielectric response, as well as the temperature dependence properties. 250 Figure 5-22 Temperature dependence of the 2 layers CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (50 vol% nano-size CaCu 3 Ti 4 O 12 ) for: (a) 10s, and (b) 30s CC HP. 30 40 50 60 70 80 90 100110120 0 25 50 75 100 125 150 175 200 0.0 0.2 0.4 0.6 0.8 1.0 1.2 ? ' r Temperature (? C) 100 1K 10K 100K 1M tan ? 2 layer HP10s(a) 30 40 50 60 70 80 90 100110120 0 25 50 75 100 125 150 175 200 0.0 0.5 1.0 1.5 2.0 ? ' r Temperature (? C) 100 1K 10K 100K 1M ta n ? 2 layer HP 30s (b) 251 Figure 5-23 Temperature dependence of the 4 layers CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (50 vol% nano-size CaCu 3 Ti 4 O 12 ) for: (a) 10s, and (b) 30s CC HP. 30 40 50 60 70 80 90 100110120 0 25 50 75 100 125 150 0.0 0.2 0.4 0.6 0.8 1.0 1.2 ? ' r Temperature (? C) 100 1K 10K 100K 1M (a) ta n ? 4 layer HP 10s 30 40 50 60 70 80 90 100110120 0 25 50 75 100 125 150 0.0 0.2 0.4 0.6 0.8 1.0 1.2 ? ' r Temperature (? C) 100 1K 10K 100K 1M (b) tan ? 4 layer HP 30s 252 Figure 5-24 Temperature dependence of the 6 layers CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (50 vol% nano-size CaCu 3 Ti 4 O 12 ) for: (a) 10s, and (b) 30s CC HP. 30 40 50 60 70 80 90 100110120 0 25 50 75 100 125 150 175 200 0.0 0.2 0.4 0.6 0.8 1.0 1.2 ? ' r Temperature (? C) 100 1K 10K 100K 1M (a) tan ? 6 layer HP 10s 30 40 50 60 70 80 90 100110120 0 25 50 75 100 125 150 175 200 0.0 0.2 0.4 0.6 0.8 1.0 1.2 ? ' r Temperature (? C) 100 1K 10K 100K 1M (b) ta n ? 6 layer HP 30s 253 5.3.1.5 P-E Hysteresis Loop Since the properties of P-E loops for micro-size CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite have been addressed in Chapter 4, in order to better understand the size effect on the P-E properties, P-E studies on nano-size CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite were carried out in this Chapter. Figure 5-25 to 5-29 list the P-E loops of one layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 10 to 50 vol% CaCu 3 Ti 4 O 12 powder. Corresponding P-E loops of multiple layers, such as two, four, six layers after CC HP 10s, are shown in Figure 5-30 to 5-32. In Figure 5-25 to 5-29, it presented a similar trend that was also presented in micro-size CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite: as increasing ceramic concentration from 10 to 50 vol%, the break-down field decreased from 133 MV/m to 48 MV/m, while 47 MV/m to 1.1 MV/m in micro-size CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite. Correspondingly, the remnant polarization (Pr) decreased from 0.046 to 0.044 C/m 2 . As for multiple layers, the break-down filed changed from 14 MV/m to 8 MV/m. After comparing with micro-size CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites, it was found that those P-E results were enormously improved. Different from the micro-size ceramic particle, the nano-size ceramic particle can improve the affinity between ceramic and polymer matrix, and then it enables the elimination of porosity due to the introduction of ceramic particle, which is essential for the break-down field improvement. Moreover, in order to understand whether it is a simple dielectric or a ferroelectric, studies about the effects of temperature to the P-E properties were carried out. Based on their temperature dependent results, the temperature was set at its curie temperature at 95 o C and their results are shown in Figure 5-33 to 5-37. Table 5-6 shows the summary of P- E results for one layer 10 to 50 vol% CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite at 95 o C. The break-down field decreased from 100 MV/m to 45 MV/m, as the ceramic concentration increased from 10 to 50 vol%. In contrast to P-E loops at room temperature, the polarization hysteresis loop gradually disappeared with increasing temperature for each ceramic concentration. That is, the remnant polarization (Pr) and coercive field (Ec) slowly decreased with increasing temperature, a feature reminiscent of relaxor ferroelectrics. 254 Figure 5-25 Polarization electric hysteresis loop for one layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 10 vol% CaCu 3 Ti 4 O 12 powder. Figure 5-26 Polarization electric hysteresis loop for one layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 20 vol% CaCu 3 Ti 4 O 12 powder. -150 -100 -50 0 50 100 150 -0.10 -0.08 -0.06 -0.04 -0.02 0.00 0.02 0.04 0.06 0.08 0.10 E(MV/m) P ( C/m 2 ) 10vol%-1 layer 117 MV/m 125 MV/m 133 MV/m -150 -100 -50 0 50 100 150 -0.10 -0.08 -0.06 -0.04 -0.02 0.00 0.02 0.04 0.06 0.08 0.10 E(MV/m) P ( C/m 2 ) 20vol%-1 layer 97 MV/m 110 MV/m 122 MV/m 255 Figure 5-27 Polarization electric hysteresis loop for one layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 30 vol% CaCu 3 Ti 4 O 12 powder. Figure 5-28 Polarization electric hysteresis loop for one layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 40 vol% CaCu 3 Ti 4 O 12 powder. -100-80 -60 -40 -20 0 20 40 60 80 100 -0.08 -0.06 -0.04 -0.02 0.00 0.02 0.04 0.06 0.08 E (MV/m) P ( C/m 2 ) 30vol%-1 layer 62 MV/m 70 MV/m 78 MV/m -75 -50 -25 0 25 50 75 -0.08 -0.06 -0.04 -0.02 0.00 0.02 0.04 0.06 0.08 E(MV/m) P ( C/m 2 ) 40vol%-1 layer 46 MV/m 54 MV/m 62 MV/m 256 Figure 5-29 Polarization electric hysteresis loop for one layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 50 vol% CaCu 3 Ti 4 O 12 powder. Figure 5-30 Polarization electric hysteresis loop for two layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 50 vol% CaCu 3 Ti 4 O 12 powder. -75 -50 -25 0 25 50 75 -0.08 -0.06 -0.04 -0.02 0.00 0.02 0.04 0.06 0.08 E(MV/m) P ( C/m 2 ) 50vol%-1 layer 37 MV/m 44 MV/m 48 MV/m -15 -10 -5 0 5 10 15 -0.0012 -0.0008 -0.0004 0.0000 0.0004 0.0008 0.0012 E(MV/m) P ( C/m 2 ) 2 layer HP 10s 10 MV/m 12 MV/m 14 MV/m 257 Figure 5-31 Polarization electric hysteresis loop for two layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 50 vol% CaCu 3 Ti 4 O 12 powder. Figure 5-32 Polarization electric hysteresis loop for two layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 50 vol% CaCu 3 Ti 4 O 12 powder. -15 -10 -5 0 5 10 15 -0.0012 -0.0008 -0.0004 0.0000 0.0004 0.0008 0.0012 E(MV/m) P ( C/m 2 ) 4 layer HP 10s 10 MV/m 11 MV/m 13 MV/m -10 -5 0 5 10 -0.0012 -0.0008 -0.0004 0.0000 0.0004 0.0008 0.0012 E(MV/m) P ( C/m 2 ) 6 layer HP 10s 6 MV/m 7 MV/m 8 MV/m 258 Figure 5-33 Polarization electric hysteresis loop for one layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 10 vol% CaCu 3 Ti 4 O 12 powder at 95 o C. Figure 5-34 Polarization electric hysteresis loop for one layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 20 vol% CaCu 3 Ti 4 O 12 powder at 95 o C. -150 -100 -50 0 50 100 150 -0.10 -0.08 -0.06 -0.04 -0.02 0.00 0.02 0.04 0.06 0.08 0.10 95 o C E(MV/m) P ( C/m 2 ) 10vol%-1 layer 100 MV/m -150 -100 -50 0 50 100 150 -0.10 -0.08 -0.06 -0.04 -0.02 0.00 0.02 0.04 0.06 0.08 0.10 95 o C E(MV/m) P ( C/m 2 ) 20vol%-1 layer 73 MV/m 259 Figure 5-35 Polarization electric hysteresis loop for one layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 30 vol% CaCu 3 Ti 4 O 12 powder at 95 o C. Figure 5-36 Polarization electric hysteresis loop for one layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 40 vol% CaCu 3 Ti 4 O 12 powder at 95 o C. -150 -100 -50 0 50 100 150 -0.10 -0.08 -0.06 -0.04 -0.02 0.00 0.02 0.04 0.06 0.08 0.10 E(MV/m) P ( C/m 2 ) 30vol%-1 layer 66 MV/m 95 o C -150 -100 -50 0 50 100 150 -0.10 -0.08 -0.06 -0.04 -0.02 0.00 0.02 0.04 0.06 0.08 0.10 95 o C E(MV/m) P ( C/m 2 ) 40vol%-1 layer 56 MV/m 260 Figure 5-37 Polarization electric hysteresis loop for one layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites with 50 vol% CaCu 3 Ti 4 O 12 powder at 95 o C. -150 -100 -50 0 50 100 150 -0.10 -0.08 -0.06 -0.04 -0.02 0.00 0.02 0.04 0.06 0.08 0.10 95 o C E(MV/m) P ( C/m 2 ) 50vol%-1 layer 45 MV/m 261 Table 5-6 Summary of P-E results for one layer 10 to 50 vol% CaCu 3 Ti 4 O 12 /P(VDF- TrFE) composite at 95 o C. Composites Sample Thickness (?m) V Max (V) E B (MV/m) P Max (?C/cm 2 ) 10% A 66 6200 93.9 4.44 B 67 6500 97.0 4.65 C 66 6300 95.5 4.61 D 65 6000 92.3 4.53 E 65 6500 100.0 4.81 Average 65.8 6300 95.7 4.61 20% A 46 3100 67.4 3.98 B 46 3400 73.9 4.36 C 48 3200 66.7 3.07 D 47 3500 74.5 5.62 E 48 3000 62.5 4.54 Average 47.0 3240 69.0 4.31 30% A 63 4000 63.5 5.58 B 62 3700 59.7 4.39 C 63 4000 63.5 5.09 D 60 4000 66.7 4.44 E 64 3900 60.9 4.47 Average 62.4 3920 62.9 4.79 40% A 66 3200 48.5 5.76 B 69 4000 57.9 5.35 C 63 3200 50.7 6.80 D 64 3800 59.3 5.91 E 63 3000 47.6 5.13 Average 65 3440 52.8 5.79 50% A 100 4500 45.0 4.55 B 100 4100 41.0 4.84 C 94 4000 42.5 4.95 D 102 4000 39.2 4.09 E 95 3500 36.8 4.75 Average 98.2 4020 40.9 4.64 262 5.3.1.6 Polymer Matrix Effect on Dielectric Behavior The size effect on dielectric properties of CaCu 3 Ti 4 O 12 /VC88 composite was performed. CaCu 3 Ti 4 O 12 /VC88 composite with 50 vol% nano-size CaCu 3 Ti 4 O 12 has been prepared and then those as-casted composite samples were annealed at 125 o C/8 hours. Figure 5-38 lists their corresponding dielectric response. In contrast with the micro-size CaCu 3 Ti 4 O 12 /VC88 composite, the value of dielectric constant in nano-size composite tended to be smaller and with annealing, it increased from 28.7 to 29.2, which is shown in Figure 5-38. With two, four and six layer CC HP, the effect of multiple layers dominated, as the dielectric constant increased from 54 to 79 at 1 kHz, while the dielectric loss remained at 0.03. It was also observed that this value is about half of that in micro-size composite, as can be found in Table 5-7. Figure 5-39 to 5-40 list SEM images of one layer and multiple layers CaCu 3 Ti 4 O 12 /VC88 composite. A very clear interface between ceramic and polymer layers can also be observed in one layer composite. Under CC HP, their microstructure has been optimized, however due to its nano-size particles, there still remained clear interfaces as there were two, four and six layers CC HP. Similarly, as in P(VDF-TrFE) polymer matrix, it answered why the dielectric property was poorer than that in micro-size composite. Figure 5-41 to 5-44 illustrate temperature dependence of dielectric properties. The entire CaCu 3 Ti 4 O 12 /VC88 composite sample with nano-size CaCu 3 Ti 4 O 12 exhibited a relatively flat curve as temperature increased. The temperature dependence properties are very similar with the results of micro-size CaCu 3 Ti 4 O 12 /VC88 composite. 263 Figure 5-38 Dielectric response vs. frequency of CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (10 vol% nano-size CaCu 3 Ti 4 O 12 ) : (a) as-casted 1 layer vs. as annealed 1 layer, (b) 2, 4, and 6 layers CC HP for 10s. 100 1k 10k 100k 1M 20 22 24 26 28 30 32 34 0.0 0.2 0.4 0.6 0.8 1.0 1.2 1 Layer 1 Layer Annealing ? ' r Freq(Hz) ta n ? 50 vol%(a) 100 1k 10k 100k 1M 20 30 40 50 60 70 80 90 100 0.0 0.2 0.4 0.6 0.8 1.0 1.2 tan ? ? ' r Freq(Hz) 2 Layer HP 4 Layer HP 6 Layer HP (b)50 vol% 264 Table 5-7 Summary of dielectric data for multiple layers CaCu 3 Ti 4 O 12 /VC88 composite (nano-size /?-size CaCu 3 Ti 4 O 12 ) annealed at 125 o C (1 kHz). CC HP layers 2 layer 4 layer 6 layer Nano-sample [1] 54/0.04 74/0.04 79/0.04 Micro-sample [2] 130/0.17 151/0.14 126/0.14 [1] : Nano-size CaCu 3 Ti 4 O 12 ceramic powder. [2] : Micro-size CaCu 3 Ti 4 O 12 ceramic powder. Figure 5-39 SEM fractographs of 1 layer annealed CaCu 3 Ti 4 O 12 /VC88 composite (50 vol% nano-size CaCu 3 Ti 4 O 12 ). 265 Figure 5-40 SEM fractographs of CaCu 3 Ti 4 O 12 /VC88 composites (50 vol% nano-size CaCu 3 Ti 4 O 12 ) using 10s CC HP for (a) 2 layer, (b) 4 layer and (c) 6 layers, respectively. (a) (b) (c) 266 Figure 5-41 Temperature dependence of 1 layer CaCu 3 Ti 4 O 12 /VC88 composite (50 vol% nano-size CaCu 3 Ti 4 O 12 ). Figure 5-42 Temperature dependence of 2 layer CaCu 3 Ti 4 O 12 /VC88 composite for 10s CC HP (50 vol% nano-size CaCu 3 Ti 4 O 12 ). 30 40 50 60 70 80 90 100110120 10 20 30 40 50 60 0 1 2 3 4 5 50 vol% 1 layer ? ' r Temperature (? C) 100 1K 10K 100K 1M tan ? 30 40 50 60 70 80 90 100110120 20 40 60 80 100 120 140 0 1 2 3 4 5 50 vol% 2 layer ? ' r Temperature (? C) 100 1K 10K 100K 1M tan ? 267 Figure 5-43 Temperature dependence of 4 layer CaCu 3 Ti 4 O 12 /VC88 composite for 10s CC HP (50 vol% nano-size CaCu 3 Ti 4 O 12 ). Figure 5-44 Temperature dependence of 6 layer CaCu 3 Ti 4 O 12 /VC88 composite for 10s CC HP (50 vol% nano-size CaCu 3 Ti 4 O 12 ). 30 40 50 60 70 80 90 100110120 20 40 60 80 100 120 140 0 1 2 3 4 5 50 vol% 4 layer ? ' r Temperature (? C) 100 1K 10K 100K 1M tan ? 30 40 50 60 70 80 90 100110120 20 40 60 80 100 120 140 0 1 2 3 4 5 50 vol% 6 layer ? ' r Temperature (? C) 100 1K 10K 100K 1M tan ? 268 5.3.2 Silane Coupling Effect on Dielectric Behavior In previous experiments, it was found that the microstructure played an important role on the dielectric constant. In order to optimize the microstructure, different processing, such as annealing and hot pressing, have been adopted. Especially with CC hot pressing, the apparent interfaces between polymer layer and ceramic layer were minimized, and corresponding dielectric responses were enhanced. Besides hot pressing method, another optimizing method with silane coupling agent is introduced in this work. It is known that coupling is maximized when silanes react with ceramic particles and present the maximum number of sites with reactivity specific and accessible to the polymer matrix. The interphase would then promote a dielectric response in CaCu 3 Ti 4 O 12 -based composite. 5.3.2.1 Theoretical Calculation for Silane Coupling Agent In order to achieve the expected coupling effect, a theoretical calculation about the minimum amount of silane was carried out. The physical properties of silane and ceramic are shown in Table 5-8. The molecule structure of the silane coupling agent is shown in Figure 5-42. Table 5-8 Physical properties of silane coupling agent (C 8 H 4 Cl 3 F 13 Si) and ceramic (CaCu 3 Ti 4 O 12 ). M mol (g/mol) ?(g/cm 3 ) Silane coupling agent (C 8 H 4 Cl 3 F 13 Si): 481.55 1.638 Ceramic (CaCu 3 Ti 4 O 12 ) 614 5.267 269 C F F F C C C C C C C F F F F F F F F F F H H H H Si Cl Cl Cl Figure 5-45 The molecule structure of the silane coupling agent (C 8 H 4 Cl 3 F 13 Si). Silane coupling agent (C 8 H 4 Cl 3 F 13 Si): As the silane coupling agent (C 8 H 4 Cl 3 F 13 Si) is concerned, based on the data in Table 5-1, then one molecule weight of C 8 H 4 Cl 3 F 13 Si is given as following: )(109952.7 10023.6 1055.481 25 23 3 kgm s ? ? ?= ? ? = (5-1) The single molecule volume (C 8 H 4 Cl 3 F 13 Si) is: )(108811.4 10638.1 109952.7 328 3 25 mV s ? ? ?= ? ? = (5-2) Assuming the molecule structure (C 8 H 4 Cl 3 F 13 Si) resembles cylinder structure with a radius of r and length of 10r, then the radius can be given as below: )(104957.2 10 1010 10 3 32 m V rrrrV s s ? ?==?== ? ?? (5-3) The surface area of top or bottom (C 8 H 4 Cl 3 F 13 Si), which will attach the CaCu 3 Ti 4 O 12 particle, is given as: )(109558.1 2192 mrA s ? ?==? (5-4) Ceramic (CaCu 3 Ti 4 O 12 ): Assuming the CaCu 3 Ti 4 O 12 weight is about 1 g and its average particle size is about 10 ?m, then one particle weight is about: )(1075.210267.5) 2 101 ( 3 4 ) 2 ( 3 4 1233 6 3 kg D m c ? ? ?=? ? == ??? (5-5) 270 The total number of ceramic particle is: 9 15 3 103636.0 1075.2 101 ?= ? ? = ? ? c n (5-6) The surface area of one ceramic particle is: )(1014.3) 2 (4 2102 m D s c ? ?== ? (5-7) The total surface area will be: )(114.0 2 mnsS ccc == (5-8) If the average ceramic particle size is about 500 nm, then with the same calculation procedure, the total surface area is about: )(278.2 2 mnsS ccc == (5-9) Theoretical Calculation In order to cover all the CaCu 3 Ti 4 O 12 ?-size particle, the total number of silane molecule is given as: 18 19 105837.0 109558.1 1417.1 ?= ? = ? N (5-10) The corresponding total weight of silane molecule is: )(0004695.055.481 10023.6 105837.0 23 19 gM =? ? ? = (5-11) Therefore in comparison with 1 g 10 ?m CaCu 3 Ti 4 O 12 ceramic, the minimum silane concentration is about 0.05 wt%. With the same calculation, in comparison with 1 g 500 nm CaCu 3 Ti 4 O 12 , the minimum silane concentration is about 0.93 wt%?1 wt%. 271 5.3.3.1 Dielectric Behavior The dielectric properties with silane have been studied under a series of conditions, such as annealing and various silane concentrations. The annealing effect study was performed on the CaCu 3 Ti 4 O 12 -based composite (micro-size CaCu 3 Ti 4 O 12 ). The annealing temperature was fixed at 125 o C for 8 hours and CaCu 3 Ti 4 O 12 volume concentration varied from 10 to 50 vol%. In order to study the effect of silane concentration, silane concentrations, such as 1, 5 and 10 wt%, were selected in the experiment. Figure 5-46 to 5-50 list the dielectric results of one layer as-casted composite sample. Table 5-9 summarizes the dielectric results at 1 kHz. Their frequency dependent results were observed in Figure 46 to 5-50. When the CaCu 3 Ti 4 O 12 volume concentration increased from 10 to 50 and silane concentration varied from 1 to 5 wt%, it presented a general trend that annealed sample always exhibited higher dielectric results, which is consistent with previous results without silane. For example, for 50 vol% CaCu 3 Ti 4 O 12 , the dielectric constant changed from 47 to 73 with 1 wt% silane, 145 to 154 with 5 wt% silane and 15 to 23 with 19 wt%, as shown in Table 5-9. This phenomenon is closely associated with crystallinity improvement in the composite with annealing, which has been discussed in Chapter 4. The effect of silane was observed in different CaCu 3 Ti 4 O 12 volume concentrations, 10 to 50 vol%. Corresponding to each individual silane concentration, a dielectric peak appeared at 40 vol% and its dielectric value differed in each silane concentration. As the CaCu 3 Ti 4 O 12 volume concentration was small, such as 10 and 20, the dielectric constant was indeed improved, but not that much. The maximum value of 81 appeared at 20 vol% with 1 wt % silane. As the CaCu 3 Ti 4 O 12 volume concentration was higher, such as 40 vol%, a maximum value of 836 was achieved, however its dielectric loss is very high. After considering its dielectric loss, an optimized value was found within 30 and 50 vol%. For both the concentration after annealing, as the silane concentration varying from 1 to 10 wt%, they exhibited maximum peaks of 118 and 154 with 5 wt% silane for 30 and 50 vol% CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite. Those experiment results indicated that the silane concentration is also decisive for the improvement of dielectric response. More studies on the silane concentration will be performed. 272 Figure 5-46 Dielectric response vs. frequency of 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (10 vol% ?-size CaCu 3 Ti 4 O 12 ) with (a) 1, (b) 5, and (c) 10 wt% silane. 100 1k 10k 100k 1M 0 10 20 30 40 50 60 70 0.0 0.2 0.4 0.6 0.8 1.0 1.2 1 Layer 1 Layer Annealing ta n ? ? ' r Freq(Hz) (a)1wt% Silane 10 vol% 100 1k 10k 100k 1M 0 10 20 30 40 50 60 70 0.0 0.2 0.4 0.6 0.8 1.0 1.2 10 vol% tan ? 1 Layer 1 Layer Annealing ? ' r Freq(Hz) (b) 5 wt% Silane 100 1k 10k 100k 1M 0 10 20 30 40 50 60 70 0.0 0.2 0.4 0.6 0.8 1.0 1.2 10 vol% 1 Layer 1 Layer Annealing tan ? ? ' r Freq(Hz) (c) 10 wt% Silane 273 Figure 5-47 Dielectric response vs. frequency of 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (20 vol% ?-size CaCu 3 Ti 4 O 12 ) with (a) 1, (b) 5, and (c) 10 wt% silane. 100 1k 10k 100k 1M 0 20 40 60 80 100 120 140 0.0 0.2 0.4 0.6 0.8 1.0 1.2 20 vol% 1 Layer 1 Layer Annealing tan ? ? ' r Freq(Hz) (a) 1 wt% Silane 100 1k 10k 100k 1M 0 20 40 60 80 100 120 140 0.0 0.2 0.4 0.6 0.8 1.0 1.2 20 vol% ta n ? 1 Layer 1 Layer Annealing ? ' r Freq(Hz) (b) 5 wt% Silane 100 1k 10k 100k 1M 0 20 40 60 80 0.0 0.2 0.4 0.6 0.8 1.0 1.2 20 vol% 1 Layer No Annealing 1 Layer Annealing ? ' r Freq(Hz) ta n ? (c) 10 wt% Silane 274 Figure 5-48 Dielectric response vs. frequency of 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (30 vol% ?-size CaCu 3 Ti 4 O 12 ) with (a) 1, (b) 5, and (c) 10 wt% silane. 100 1k 10k 100k 1M 0 25 50 75 100 125 0 1 2 3 4 5 30 vol% tan ? 1 Layer No Annealing 1 Layer Annealing ? ' r Freq(Hz) (a) 1 wt% Silane 100 1k 10k 100k 1M 0 50 100 150 200 250 0 2 4 6 8 10 30 vol% ta n ? 1 Layer No Annealing 1 Layer Annealing ? ' r Freq(Hz) (b) 5 wt% Silane 100 1k 10k 100k 1M 0 50 100 150 200 250 0 2 4 6 8 10 30 vol% tan ? 1 Layer No Annealing 1 Layer Annealing ? ' r Freq(Hz) (c) 10 wt% Silane 275 Figure 5-49 Dielectric response vs. frequency of 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (40 vol% ?-size CaCu 3 Ti 4 O 12 ) with (a) 1, (b) 5, and (c) 10 wt% silane. 100 1k 10k 100k 1M 0 50 100 150 200 250 0.0 0.2 0.4 0.6 0.8 1.0 1.2 40 vol% ta n ? ? ' r 1 Layer 1 Layer Annealing Freq(Hz) (a) 1 wt% Silane 100 1k 10k 100k 1M 0 50 100 150 200 250 300 0 2 4 6 8 10 40 vol% tan ? 1 Layer 1 Layer Annealing ? ' r Freq(Hz) (b) 5 wt% Silane 100 1k 10k 100k 1M 0 2000 4000 6000 8000 10000 0 10 20 30 40 50 40 vol% ta n ? (c) 10 wt% Silane ? ' r Freq(Hz) 1 Layer 1 Layer Annealing 276 Figure 5-50 Dielectric response vs. frequency of 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (50 vol% ?-size CaCu 3 Ti 4 O 12 ) with (a) 1, (b) 5, and (c) 10 wt% silane. 100 1k 10k 100k 1M 0 20 40 60 80 100 120 0.0 0.2 0.4 0.6 0.8 1.0 1.2 50 vol% tan ? ? ' r Freq(Hz) 1 Layer 1 Layer Annealing (a) 1 wt% Silane 100 1k 10k 100k 1M 0 50 100 150 200 250 300 350 0.0 0.2 0.4 0.6 0.8 1.0 1.2 50 vol% 1 Layer 1 Layer Annealing ? ' r Freq(Hz) (b) 5 wt% Silane tan ? 100 1k 10k 100k 1M 0 10 20 30 40 50 60 0 1 2 3 4 5 50 vol% 1 Layer 1 Layer Annealing tan ? ? ' r Freq(Hz) (c) 10 wt% Silane 277 Table 5-9 Summary of dielectric data for 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (?-size CaCu 3 Ti 4 O 12 ) with 0, 1, 5 and 10 wt% silane with annealed at 125 o C (1 kHz). CaCu 3 Ti 4 O 12 Concentration (vol%) 10 vol% 20 vol% 30 vol% 40 vol% 50 vol% 1 layer [1] 0 wt% 18/0.04 23/0.04 32/0.06 65/0.1 69/0.1 1 layer [2] 0 wt% 25/0.05 34/0.08 43/0.09 105/0.2 67/0.1 1 layer [1] 1 wt% 22/0.08 70/0.13 46/0.40 113/0.28 47/0.17 5 wt% 35/0.17 43/0.13 88/0.14 102/1.00 145/0.41 10 wt% 38/0.17 26/0.11 45/1.78 505/9.99 15/0.57 1 layer [2] 1 wt% 39/0.07 81/0.14 65/0.40 127/0.31 73/0.17 5 wt% 47/0.08 55/0.14 118/0.27 154/1.05 154/0.31 10 wt% 47/0.08 46/0.09 73/0.98 836/9.55 23/0.61 [1] : Casting at 70 o C/8 hrs. [2] : Casting at 70 o C/8 hr and annealing at 125 o C/8 hrs. 278 5.3.3.3 Silane Concentration Effect on Dielectric Behavior As stated earlier, different silane concentrations, such as 1, 5 and 10 wt%, were used in the experiments. It was found in the experiment that the silane concentration played an important role in the dielectric properties of the CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite. However, what about the dielectric response with low silane concentration such as below 1 wt%? Thus in the following experiments, the dielectric properties with 0.3, 0.5 and 0.75 wt% silane were observed, and the composite with 50 vol% CaCu 3 Ti 4 O 12 was chosen. Figure 5-51 illustrates the dielectric results for one layer 50 vol% composites with 0.3, 0.5 and 0.75 wt% silane. The corresponding dielectric results with 0.3, 0.5, 0.75, 1, 5 and 10 wt% silane at 1 kHz are summarized in Table 5-10. Based on the results, the first impression was that the dielectric properties after annealing were better than non-annealed samples, which was consistent with previous results in CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite. In previous experiment results, as the silane varied from 1 to 10 wt%, a one layer flexible composite sample at 5 wt% silane with better dielectric response was fabricated, whose maximum dielectric constant can be as high as 154 and loss is around 0.31. However, as silane concentration went below 1 wt%, an even better dielectric response was achieved at 0.5 wt% silane, whose dielectric constant is about 170 and loss about 0.20, as seen in Figure 5-52. The possible explanation responsible for this phenomenon is the percolation, which generated at low concentration, such as with 0.5 wt% silane, and can lead to better microstructure as seen in Figure 5-53, which corresponded to a better dielectric response. Also, with too much silane inside, it would form thick layer between ceramic and polymer matrix, which leads to high conductivity and high loss, and then results in a porous structure as shown in 5-53 (f). 279 Figure 5-51 Dielectric response vs. frequency of 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (50 vol% ?-size CaCu 3 Ti 4 O 12 ) with (a) 0.3, (b) 0. 5 and (c) 0.75 wt% silane. 100 1k 10k 100k 1M 0 25 50 75 100 0.0 0.2 0.4 0.6 0.8 1.0 1.2 50 vol% (a) 0.3 wt% Silane 1 layer 1 layer Annealing ? ' r Freq(Hz) tan ? 100 1k 10k 100k 1M 0 50 100 150 200 250 300 0.0 0.2 0.4 0.6 0.8 1.0 1.2 50 vol% ta n ? (c) 0.75wt% Silane 1 Layer 1 Layer Annealing ? ' r Freq(Hz) 100 1k 10k 100k 1M 0 50 100 150 200 250 300 0.0 0.2 0.4 0.6 0.8 1.0 1.2 50 vol% (b) 0.5wt% Silane 1 Layer 1 Layer Annealing ? ' r Freq(Hz) ta n ? 280 Table 5-10 Summary of dielectric data for 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (?-size CaCu 3 Ti 4 O 12 ) with 0.3, 0.5, 0.75, 1, 5 and 10 wt% silane with annealed at 125 o C (1 kHz). Silane Concentration (wt%) 0.3 wt% 0.5 wt% 0.75 wt% 1 wt% 5 wt% 10 wt% 1 layer [1] 55/0.06 74/0.07 94/0.26 47/0.17 145/0.41 15/0.57 1 layer [2] 64/0.07 170/0.20 114/0.21 73/0.17 154/0.31 23/0.61 [1] : Casting at 70 o C/8 hrs. [2] : Casting at 70 o C/8 hr and annealing at 125 o C/8 hrs. Figure 5-52 Dependence of dielectric response vs. silane coupling concentration in CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (?-size CaCu 3 Ti 4 O 12 ): (a) 1 layer vs. 1 annealed layer, (b) multiple layers using 10s CC HP at room temperature. 110 0 50 100 150 200 50 vol% ? ' r Silane concentration (wt%) 1 layer 1 layer Annealing 281 Figure 5-53 SEM fractographs of 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites (50vol% ?-size CaCu 3 Ti 4 O 12 ) with: (a) 0.3 wt%, (b) 0.5 wt%, (c) 0.75 wt%, (d) 1 wt%, (e) 5 wt% and (f) 10 wt% silane, respectively. (a) (b) (c) (d) (e) (f) 282 5.3.3.4 Temperature Dependent of Dielectric Response Besides of the dielectric response, the temperature dependence properties of one layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 0.5, 0.75 and 1 wt% silane were studied. Their experimental results are shown in Figure 5-54 to 5-56. CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite with 50 vol% CaCu 3 Ti 4 O 12 powder was chosen in the work. No matter the silane volume concentration, their temperature dependent properties with silane exhibited the similar tendency as previous results in CaCu 3 Ti 4 O 12 /P(VDF- TrFE) composite: those curves resemble a relaxation process, which is believed to be associated with ferroelectrics: P(VDF-TrFE) polymer matrix. As for the one layer composite with 0.5 wt%, 0.75 wt% and 1 wt% silane, all the temperature dependent curves reached their dielectric peaks and then leveled off, as shown in Figure 5-54 to 5- 56. It is noted that with higher silane concentration, the results at 100 Hz exhibited tailing up at high temperature and this phenomenon may be associated with increasing conductivity. Moreover, it is found that the curie-temperature exhibited an increasing trend from 95 to 105 o C as the silane concentration increased from 0.5 to 1 wt%. 283 30 40 50 60 70 80 90 100110120 0 100 200 300 400 500 600 700 0 2 4 6 8 10 ? ' r Temperature (? C) 100 1K 10K 100K 1M 0.75 wt% silane 1 layer tan ? Figure 5-54 Temperature dependence of one layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (50 vol% ?-size CaCu 3 Ti 4 O 12 ) with 0.75 wt% silane. Figure 5-55 Temperature dependence of one layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (50 vol% ?-size CaCu 3 Ti 4 O 12 ) with 0.75 wt% silane. 30 40 50 60 70 80 90 100110120 0 100 200 300 400 500 0 1 2 3 4 5 0.5 wt% silane 1 layer ? ' r Temperature (? C) 100 1K 10K 100K 1M tan ? 284 Figure 5-56 Temperature dependence of one layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (50 vol% ?-size CaCu 3 Ti 4 O 12 ) with 1 wt% silane. 30 40 50 60 70 80 90 100110120 0 50 100 150 200 250 300 350 400 0 2 4 6 8 10 1 wt% silane 1 layer ? ' r Temperature (? C) 100 1K 10K 100K 1M tan ? 285 5.3.3.5 Size Effect on Dielectric Behavior The dielectric behaviors based on 50 vol% nano-size CaCu 3 Ti 4 O 12 ceramic particle with different silane concentrations are shown in Figure 5-54. Table 5-11 summarizes their corresponding dielectric constant at 1 kHz. As described previously in the nano-size CaCu 3 Ti 4 O 12 ceramic particle, the theoretical minimum silane concentration is about 1 wt%. In this work, the silane concentration varied among 1, 5 and 10 wt%. As shown in the Figure 5-57, with nano-size ceramic particle, it was found that the dielectric responses improved with 1, 5 and 10 wt% silane. In Table 5-11, the dielectric constant in a one layer annealed sample varied from 73 to 67 at 1 wt% silane, 154 to 159 at 5 wt% and 23 to 84 at 10 wt%, while the dielectric loss was stabilized below 0.31. Figure 5-58 lists SEM images of one layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites. It should be noted that the interface?s problem, which used to persist in nano- size composites disappeared, and the microstructure becomes even more uniform than the previous hot pressed sample. However, with higher silane concentration, the microstructure tends to give porous structure, which is similar to the results in micro-size composites, and indicates the necessity to optimize the silane concentration. Those SEM images have corroborated with the dielectric results. The temperature dependent results in Figure 5-59 showed the same behavior as the one in the micro-size composite. Based on the dielectric results and microstructure analysis, the bridge-linked action between CaCu 3 Ti 4 O 12 ceramic particle and polymer matrix can be better fulfilled with nano-size CaCu 3 Ti 4 O 12 ceramic particle, which own higher surface-volume ratio and relative mass. In short, a more flexible composite based on coupling effect with good dielectric performance has been fabricated. 286 Figure 5-57 Dielectric response vs. frequency of 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (50 vol% nano-size CaCu 3 Ti 4 O 12 ) with (a) 1, (b) 5 and (c) 10 wt% silane. 100 1k 10k 100k 1M 25 50 75 100 125 0.0 0.2 0.4 0.6 0.8 1.0 1.2 50vol% 1 Layer No Annealing 1 Layer Annealing (a) 1 wt% Silane ? ' r Freq(Hz) ta n ? 100 1k 10k 100k 1M 0 50 100 150 200 250 300 0.0 0.2 0.4 0.6 0.8 1.0 1.2 50vol% ta n ? 1 Layer 1 Layer Annealing (b) 5 wt% Silane ? ' r Freq(Hz) 100 1k 10k 100k 1M 0 50 100 150 200 250 300 0.0 0.2 0.4 0.6 0.8 1.0 1.2 tan ? 1 layer 1 layer Annealing (c) 10 wt% Silane ? ' r Freq(Hz) 50vol% 287 Table 5-11 Summary of dielectric data for 1 layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (nano-size and ?-size CaCu 3 Ti 4 O 12 ) with 1, 5 and 10 wt% silane with annealed at 125 o C (1 kHz). [1] : Casting at 70 o C/8 hrs. [2] : Casting at 70 o C/8 hr and annealing at 125 o C/8 hrs. Silane concentration (wt%) 1 wt% 5 wt% 10 wt% Nano-size [1] 47/0.1 151/0.2 65/0.2 [2] 67/0.2 159/0.2 84/0.3 ?-size [1] 47/0.2 145/0.4 15/0.6 [2] 73/0.2 154/0.3 23/0.6 288 Figure 5-58 SEM fractographs of one layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites (50vol% nano-size CaCu 3 Ti 4 O 12 ) with: (a) 1, (b) 5 and (c) 10 wt% silane, respectively. (a) (b) (c) 289 Figure 5-59 Temperature dependence of one layer CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composite (50 vol% ?-size CaCu 3 Ti 4 O 12 ) with 1 wt% silane. 30 40 50 60 70 80 90 100110120 0 25 50 75 100 125 150 175 200 0.0 0.2 0.4 0.6 0.8 1.0 1.2 1 wt% silane 1 layer ? ' r Temperature (? C) 100 1K 10K 100K 1M tan ? 290 5.4 Summary Composites based on nano-size CaCu 3 Ti 4 O 12 ceramic particles were studied. The morphology of the ceramics was studied using SEM. Their dielectric responses were studied over a frequency range from 100 to 1 MHz. It was found that the dielectric constant in a nano-size composite is smaller than that in a micro-size composite. Based on the fitting results using different models, it was found that the effective dielectric constant of the nano-size CaCu 3 Ti 4 O 12 particles is much smaller than that of micro-size CaCu 3 Ti 4 O 12 particles. This may be caused by the interfacial layers. That is, the dielectric constant from the fitting is actually the effective dielectric constant of CaCu 3 Ti 4 O 12 particles and the interfacial layers. However, CaCu 3 Ti 4 O 12 /P(VDF-CTFE) 88/12 mol% (VC88) composites exhibit a smaller difference in dielectric constant between nano-size and micro-size particles than that in P(VDF-TrFE) 55/45 mol% copolymer. Moreover, in order to improve the wettability between ceramic and polymer, silane has been used as a coupling agent and the silane coupling effect on the CaCu 3 Ti 4 O 12 -based composites was studied. Flexible composites with a dielectric constant of 159 and loss of 0.2 were obtained. 291 References (1) Arbatti, M.; Shan, X. B.; Cheng, Z.-Y. Adv. Mater 2007, 19, 1369-1372. (2) Arbatti, M. Development of High-Dielectric-Constant Polymer-Ceramic Composites Based on Calcium Copper Titanate. Auburn University, Alabama, 2004. (3) Shan, X. B.; Yang, X.; Zhang, K. W.; Cheng, Z.-Y. Mater. Res. Soc. Symp. Proc. 2007, 949, 0949-C05-07. (4) Shan, X. B.; Zhang, L.; Wu, P. X.; Xu, C. R.; Cheng, Z.-Y. Mater. Res. Soc. Symp. Proc., 2009, In Processing. (5) Lewis, T. J. J. Phys. D: Appl. Phys. 2005, 38, 202-212. (6) Nelson, J. K.; Hu, Y. J. Phys. D: Appl. Phys. 2005, 38, 213-222. 292 CHAPTER 6 CONCLUSION AND FUTURE WORKS 6.1 Summary of Results and Conclusions (1) CaCu 3 Ti 4 O 12 ceramics were prepared using a conventional solid-state reaction under different conditions, such as molding pressure, milling media and time, and calcination temperature and time. Ceramic samples with a dielectric constant of 160,000 and loss of 0.15 at 1 kHz were obtained after calcination at 900 o C and sintering at 1075 o C for 72 hours. (2) Regarding the polarization mechanism in CaCu 3 Ti 4 O 12 ceramic, three different processes were founded. Although the dielectric response at low frequency increases with decreasing thickness, the dielectric behavior for the high frequency relaxation process is weakly dependent on thickness. (3) Composites based on micro-size CaCu 3 Ti 4 O 12 ceramic and P(VDF-TrFE) 55/45 mol% copolymer were prepared and studied. The influence of processing parameters such as annealing and HP on the properties of the composites has been studied. Flexible composite with dielectric constant of 510 and loss of 0.25 at 1 kHz was obtained at room temperature. (4) The dielectric response of the composites was analyzed. It was found that the relaxation time of the major relaxation process obtained in the composite changes with concentration, as well as on process conditions. This indicates the existence of the interfacial layer in the composite. It was also found that the observed loss at low frequency in the composite is due to a relaxation process, instead of conductivity. 293 (5) The dielectric response of CaCu 3 Ti 4 O 12 /P(VDF-TrFE) composites based on nano-size ceramic particles was studied. Compared with micro-size composites, both the dielectric constant and loss in nano-size composites are found to be smaller than that in micro-size composites. (6) The dielectric properties of CaCu 3 Ti 4 O 12 /P(VDF-CTFE) 88/12 mol% (VC88) composites were studied. These composites exhibited a high dielectric constant and small loss almost independent of the temperature, which is good for some applications. It was also found that the difference of dielectric constant between nano-size and micro-size particles is much smaller than that in P(VDF-TrFE) 55/45 mol% copolymer. 6.2 Future Works (1) High dielectric constant has been demonstrated within CaCu 3 Ti 4 O 12 / P(VDF-TrFE) 55/45 mol% composites. It would be interesting to prepare the CaCu 3 Ti 4 O 12 -based composite using a different polymer matrix in order to develop different composites for various applications. (2) It should be noted that the high dielectric constant was observed in the composite using HP. Certainly, HP is not desirable for industrial processes. Therefore, a new process to produce high dielectric constant should be exploited, such as solution casting using silane agent and extrusion process. (3) Three processes were founded in the CaCu 3 Ti 4 O 12 ceramics. Continuous study on the three processes and corresponding microstructure of the ceramics would deepen the understanding of the polarization mechanism of the ceramics.